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Indmar Marine Engines

Chapter 5: Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

What Type of Gasoline to Use . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
Using Oxygenated Fuels or Fuels with Alcohol . . . . . . . . . . . .5-2
Fuels in Other Countries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3

Chapter 6: Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

General Service Notes  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
Engine Oil  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4
Engine Flame Arrestor  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7
Engine Cooling  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7
Internal (Cooling System) Care  . . . . . . . . . . . . . . . . . . . . . . . .6-10
Ignition Timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-13
Fuel System  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-13
Carburetor Adjustments  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-14
Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-14
Electrical System  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-17
Wiring  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-18

Chapter 7: Storage and Winter Lay-up . . . . . . . . . . . . . . . . . . . . . 7-1

General Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2
Reactivating Engine After Extended Storage . . . . . . . . . . . . . .7-8

Chapter 8: Troubleshooting    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Appendix A – Maintenance Components and Fluids   . . . . . . . . . .A-1
Appendix B – Engine Specifications   . . . . . . . . . . . . . . . . . . . . . . . B-1
Appendix C – Limited Warranty    . . . . . . . . . . . . . . . . . . . . . . . . . . C-1

OME0502-07 Body.qxd 6/14/06 10:38 AM Page vi

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Содержание 350 Carb Jet

Страница 1: ...Part No OME0502 07 Printed in U S A The first production inboard equipped with catalytic converters Ken Cook Co 5400 Old Millington Road Millington TN 38053 www indmar com OME0502 07 CoverC qxp 6 14 0...

Страница 2: ..._________________________ Every 100 Hour Service Date ___________ Hours ____________ By _______________________________ Date ___________ Hours ____________ By _______________________________ Date ____...

Страница 3: ...OME0502 07 Body qxd 6 14 06 10 38 AM Page 1...

Страница 4: ......

Страница 5: ...Indicates the presence of a hazard which WILL or CAN cause MINOR or MODERATE personal injury or property damage NOTICE Indicates installation operation or maintenance infor mation which is important b...

Страница 6: ...Anniversary Edition LS7 6 0L Multi Port Fuel Injected MasterCraft 6 0L LY6 6 2L Multi Port Fuel Injected Malibu 383 Hammerhead 7 4 Liter Engines Indmar 454 Carbureted 8 1L Engines Indmar 8 1L Vortec...

Страница 7: ...on marine inboard engines equipped with catalytic converters Indmar s ETX CAT system reduces exhaust emissions including carbon monoxide CO to provide a cleaner and safer boating experience for you an...

Страница 8: ...produce the world s finest most advanced and most dependable gasoline inboard marine engines at the best possible price while respecting the needs of our employees customers vendors and the precious...

Страница 9: ...our Engine 3 1 If Engine Does Not Start 3 3 How to Clear the Engine 3 3 Engine Restart 3 4 Chapter 4 Normal Operation 4 1 Daily Routine 4 1 Operating the Controls 4 2 Unusual Vibration 4 3 Fuel System...

Страница 10: ...6 7 Internal Cooling System Care 6 10 Ignition Timing 6 13 Fuel System 6 13 Carburetor Adjustments 6 14 Transmission 6 14 Electrical System 6 17 Wiring 6 18 Chapter 7 Storage and Winter Lay up 7 1 Ge...

Страница 11: ...ive line To find your nearest Indmar dealer please call 901 353 9930 or visit our website at www indmar com To ensure that the proper information is available note the six digit engine serial number Y...

Страница 12: ...r six digit engine serial number and click on SUBMIT If your engine has already been registered a message will come back informing you of that If your engine has not been registered simply fill out th...

Страница 13: ...oval by Indmar The new boat owner will be notified within 10 days of Indmar s receipt of the transfer paperwork whether the transfer has been accepted or not If the transfer has been accepted the warr...

Страница 14: ...r Indmar manufactured engine has a special environ mental label required by the California Air Resources Board CARB The label has 1 2 3 or 4 stars A hang tag provided with your inboard engine describe...

Страница 15: ...ions control system and are covered under the Emissions Control Warranty 1 Fuel Metering System A Fuel injectors B Fuel pressure regulator C Manifold Absolute Pressure Sensor D Throttle Position Senso...

Страница 16: ...r that part Emission warranted parts that are scheduled for regular inspection but not regular replacement are warranted by Indmar for the entire warranty period of the inboard engine Any emission war...

Страница 17: ...lean every 100 hours Replace as necessary Spark Plugs Replace every 300 hours or annually whichever occurs first PCV Valve Replace every 300 hours or annually whichever occurs first Spark Plug Wires I...

Страница 18: ...lt 340 Malibu Monsoon 505001 751104 MasterCraft MCX 525011 756004 Malibu Anniversary Edition LS6 556188 551364 N A 525021 751202 N A N A MasterCraft 6 0L LY6 Malibu 383 Hammerhead 556199 505001 556162...

Страница 19: ...injection system the ignition system and catalytic converter Also included may be hoses belts connectors and other emission related assemblies Where a warrantable condition exists Indmar Products will...

Страница 20: ...if your inboard engine or part has failed due to abuse neg lect improper maintenance or unapproved modifications If your engine is operated in salt or brackish water spe cial precautions such as flush...

Страница 21: ...ey are installed and secure Check the boat owner s manual for additional pre operation checks 2 Make sure all engine drain plugs are installed Refer to Chapter 7 Storage and Winter Layup There are sev...

Страница 22: ...vel 5 Check transmission oil level for correct level Refer to Chapter 6 Maintenance 6 If your engine is equipped with fresh water cooling check the expansion tank for the correct level Refer to Chapte...

Страница 23: ...s required before starting your EFI engine for the first time This allows the electric fuel pump to fill the fuel injection lines with gasoline Each time you advance the ignition switch to the ON posi...

Страница 24: ...ing care now to break in your new Indmar engine is VERY important When properly broken in your engine will last longer run better and require fewer repairs over its lifetime Your new Indmar engine doe...

Страница 25: ...boat to the dealer for its first engine and trans mission oil and filter change and engine checkup Your Indmar dealer is best equipped to check the engine immediately after break in After the break in...

Страница 26: ...1 6 Indmar Marine Engines OME0502 07 Body qxd 6 14 06 10 38 AM Page 1 6...

Страница 27: ...nspect your boat at least once a day for gasoline fumes oil leaks and areas where wiring may be worn or damaged Explosive gasoline and battery fumes may accumulate in your engine compartment Failure t...

Страница 28: ...all of the DO s and DON Ts still be followed Please follow these DOs and DON Ts to ensure a safe boating experience every time DON T swim or sit near the swim platform when any engine is running DON...

Страница 29: ...ugh the engine or through the heat exchanger on closed cooled engines Freezing tempera tures will severely damage the engine block cooling system components and exhaust system components Contact your...

Страница 30: ...Figure 2 3 Engine Oil Filter 7 Check transmission fluid level Check V Drive fluid level if equipped 8 If your engine is equipped with a fresh water cooling system check coolant level in the expansion...

Страница 31: ...igns of wear and abrasion 14 Verify throttle shift control is functional and properly adjusted 15 Verify steering controls are functional and properly adjusted 16 Verify battery connections are clean...

Страница 32: ...2 6 Indmar Marine Engines OME0502 07 Body qxd 6 14 06 10 38 AM Page 2 6...

Страница 33: ...n death or serious injury to you and your passengers When refueling make sure to open the motor box and run the blower during and after the re fueling operation Failure to do so may result in fire or...

Страница 34: ...s up NOTICE Because of the electronic engine controls there is no need to advance the throttle to set an automatic choke The throttle should be in the neutral position with the neutral detent button o...

Страница 35: ...rheating the starter motor is not covered by the warranty Hold key in START position for 3 5 seconds If engine still does not start advance throttle lever about 1 4 of its total travel Turn key and ho...

Страница 36: ...e that your throttle lever is in NEUTRAL 3 Turn key OFF Try to start engine again If it does not start disengage the shift interlock and advance throttle to about 1 4 while holding key in the START po...

Страница 37: ...nent damage due to water is not covered by the warranty 2 Follow the starting procedures outlined in Chapter 3 Engine Starting Procedures Don t forget to run your engine blower for at least 4 minutes...

Страница 38: ...should take precedence The shift throttle control is important to daily operation Have your dealer check it regularly for proper adjustment and lubrication NOTICE Avoid using the throttle lever during...

Страница 39: ...LOCK If water collects in the engine cylinder for any reason it can cause hydrostatic lock not allowing the pistons in the engine to move properly Hydrostatic lock can severely damage your engine whi...

Страница 40: ...require special service tools You could damage the fuel system by not using specified tools This could cause a fire or explosion and subsequent death or seri ous personal injury to you or your passeng...

Страница 41: ...aneuver ing speed of about 2000 RPM This mode is intended to allow the driver to get out of harm s way and to reach safe harbor for engine service If the check engine indicator should go on or if the...

Страница 42: ...ight stays lit above 2000 RPM take the boat to your Indmar dealer for service ENGINE COOLING Raw water cooled engines have two water pumps One circulates water throughout the engine The other pump use...

Страница 43: ...e may cause severe damage to your engine Monitor the temperature and oil gauges continuously If the temperature rises past 200 F 93 C or your oil pressure drops below 4 psi 41 kPa STOP THE ENGINE IMME...

Страница 44: ...ngine operation If you use your boat for several different applications such as wakeboarding barefooting and cruising it may be necessary to have 2 or more pro pellers which will allow the engine to o...

Страница 45: ...enon can become particularly apparent when an engine is propped out on a cool dry day in spring and later on a hot humid day in summer does not have the same performance Although some per formance can...

Страница 46: ...4 10 Indmar Marine Engines OME0502 07 Body qxd 6 14 06 10 38 AM Page 4 10...

Страница 47: ...ake valves Others can build up deposits in combustion chambers and may lead to intake valve stick ing These lower levels of additives can have negative impacts on engine performance and vehicle respon...

Страница 48: ...sional boater If your boat has not been used for more than 30 days with fuel in the tank even stabilized fuel the engine may run poorly until the old fuel is used up Indmar will not pay for repairs to...

Страница 49: ...ls can corrode metal parts in your fuel system and engine Fuels that contain methanol will damage your engine Damage caused by the use of fuels that contain methanol is not covered by your warranty FU...

Страница 50: ...5 4 Indmar Marine Engines OME0502 07 Body qxd 6 14 06 10 38 AM Page 5 4...

Страница 51: ...ds on your use of marine parts When servicing the electrical ignition and fuel systems it is extremely important that all components are properly installed and tightened If not any electrical or ignit...

Страница 52: ...r See the Salt Water Operation por tion of this chapter for details Never operate engine without adequate water supply to the raw water pump Failure to properly cool engine will cause severe engine da...

Страница 53: ...ge X Spark Plugs Replace X Engine Timing Check X X Engine Tune Up X Flame Arrestor Clean Change X Belts Inspect X X X Shaft Alignment Check X X Spark Plug Wires Inspect X Raw Water Pump Impeller Inspe...

Страница 54: ...giving you a more accurate reading Figure 6 2 Dipstick 1 Pull dipstick from engine 2 Wipe oil off stick with clean towel cloth 3 Insert dipstick completely into the dipstick tube 4 Remove dipstick an...

Страница 55: ...oils is not covered by your warranty Synthetic Oil Synthetic oil that meets our viscosity requirements and API SL SJ CI 4 CH 4 CG 4 is acceptable to use after 100 hours of operation with the recommend...

Страница 56: ...fter initial start up always carefully inspect oil drain plug and oil filter gasket area for leaks 8 Stop the engine and re check oil level Add if neces sary Oil Additives Do not use oil additives Ind...

Страница 57: ...estor thoroughly and blow dry The metal flame arrestor must dry completely before it is returned to the engine Paper Type This type of flame arrestor should be blown clean from the inside monthly and...

Страница 58: ...ted water the cooling system must be flushed with clean water immediately to prevent corrosion and blockage in the cooling system Open Cooling Systems usually consist of a raw water intake on the bott...

Страница 59: ...your engine from use of any other type of coolant is not covered by warranty The coolant system should be flushed and coolant replaced every two years This should be performed by a qualified Indmar s...

Страница 60: ...l be used in salt water more that 25 of the time that the engine be equipped with a closed cooling system External Care Your engine has been carefully primed and painted to protect it against rust and...

Страница 61: ...risers every two or three years on boats used exclusively in salt water Some half system installations use the one piece alu minum Tri Y or ETX manifolds and do not have separate risers or riser gaske...

Страница 62: ...similar materials which are just lodged in the tubes Zinc Anodes The sacrificial zinc anodes frequently spall and there will probably be zinc bits in the exchang er which should be cleaned out Inspect...

Страница 63: ...idle to 750 850 RPM 5 Set timing to 10 degrees BTDC Figure 6 10 6 Disconnect timing shunt from 12 volts and remove plug from distributor 7 Reset idle to 750 RPM for inboard engines and 1000 RPM for j...

Страница 64: ...e greater than 2500 feet above sea level it may be necessary to have your carburetor re jetted to operate properly It may also be necessary to reduce your propeller size to allow the engine to operate...

Страница 65: ...brication while the ZF Hurth transmission uses Automatic Transmission Fluid The Walters V Drive also has a low oil pressure sensor and a dashboard mounted light If low oil pres sure is sensed this lam...

Страница 66: ...move the dipstick and read fluid level 3 Return dipstick after level check Make sure it is secured in place 4 If level is below ADD mark add the proper fluid until it reaches the full mark Add fluid t...

Страница 67: ...qt 0 5L Pennzoil SAE 30 Motor Oil Do not overfill the transmission Overfilling can damage the transmission Damage to your transmission due to too much or too little fluid is not covered by your warra...

Страница 68: ...at all harnesses are routed correctly If a wiring clip or retainer breaks replace it immediately Wiring is specifically routed to eliminate problems related to engine heat and spray or immersion in li...

Страница 69: ...per storage is not covered under terms of Indmar s limited warranty Because of the complexity of preparing your engine for winter storage and the danger of catastrophic engine damage from freezing wat...

Страница 70: ...orage with fuel in the tank s that does not contain alcohol fill the fuel tank s with fresh fuel and a sufficient amount of Sta Bil gasoline stabilizer to treat the entire tank Follow instructions on...

Страница 71: ...ed Maintenance Chart 6 Loosen all accessory drive belts and check condition Replace belt s if cracked or damaged 7 Drain seawater section of the cooling system NOTICE Placing all drain plugs impeller...

Страница 72: ...eal in an airtight bag 4 Remove the hose from the lower rear end of the transmission cooler Inspect the cooler for any debris such as weeds plastic etc Figure 7 3 Transmission Cooler 5 On Walters V Dr...

Страница 73: ...st be removed and inspected Replace if they are 50 eroded Figure 7 4 Ski Vee Figure 7 5 Walter V Drive Drain Plugs NOTICE Placing all drain plugs impeller etc in a plastic bag and attaching the bag to...

Страница 74: ...he knock sensor and knock sen sor stud must be carefully removed to drain that side of the block NOTICE On the 8 1 Liter engine removing the knock sensor does NOT drain the block Remove the plugs from...

Страница 75: ...sacrificial anode The active material on a new anode is approximately 1 1 2 inches long If more than 1 2 of the active material is missing from the anode it must be replaced with a new P N S865055 ano...

Страница 76: ...old drain plugs in the back of the exhaust manifold and or reconnect exhaust manifold drain hoses 3 Coat the threads of the block drains with pipe sealant and install in the engine block EFI engines m...

Страница 77: ...until proper alignment is obtained Figure 7 9 Prop Shaft Flange Alignment NOTICE With the boat in the water or a hose and adapter installed cycle the key switch ON then OFF for five second intervals 8...

Страница 78: ...7 10 Indmar Marine Engines OME0502 07 Body qxd 6 14 06 10 38 AM Page 7 10...

Страница 79: ...t outlet shows rich gas mixture 7 Excessive boat loads weight 8 Damaged or dirty hull 9 High altitude adjustment required 10 Adjustment for temperature extremes required Hard Cold Start 1 Weak or disc...

Страница 80: ...n need of tune up 5 Engine needs to be adjusted for high altitude operations 6 Engine needs to be adjusted for temperature extremes 7 Carburetor out of adjustment carbureted engines only Hard Start Ho...

Страница 81: ...rra brand propylene glycol ZF Hurth Transmission 1 1 Transmission Ski Vee Transmission Pennzoil Type A Dexron II III or Dexron Mercon ZF V Drive and Reduction Gears 15W 40 Pennzoil Marine API Service...

Страница 82: ...t All Raw water cooled Indmar 985009 All Closed cooled except LS7 6 0L Indmar 986034 LS7 6 0L Indmar 986110 Spark Plugs All 5 7 and 6 2 Liter AC Delco 41 932 Platinum LS7 6 0L AC Delco 41 985 8 1 Lite...

Страница 83: ...Note 2 650 50 RPM Operating Range at WOT 4400 4800 RPM 4600 5200 RPM 5200 5600 RPM 5000 5400 RPM Oil Pressure at Idle 4 PSI 41 kPa Minimum Hot 5 PSI 34 kPa Min Oil Pressure at 2000 RPM 18 PSI 124 kPa...

Страница 84: ...uarts 13 2 15 1 L In Line 1 1 Transmission Note 4 1 7 Quarts 1 6 L Dexron 3 ATF 4 2 Quarts 4 L 15W40 In Line Reduction Gear Note 4 2 12 Quarts 2 L Pennzoil 15W40 4 2 Quarts 4 L 15W40 ZF Ski Vee Transm...

Страница 85: ...nge at WOT 4400 4800 RPM Oil Pressure at Idle 5 PSI 34 kPa Minimum Oil Pressure at 2000 RPM 10 PSI 69 kPa Minimum Oil Filter AC PF454 Pennzoil PZ 45 Fuel Pump Pressure 8 PSI Max 55 2 kPa Electrical Sy...

Страница 86: ...ression in any one cylinder should not be less than 70 of the highest recorded cylinder 2 Measured using an accurate shop tachometer at normal operating temperature Idle RPM on EFI models is not adjus...

Страница 87: ...limited only to the foregoing obligations as stated herein 3 Customer This Limited Product Warranty is extended only to the original retail purchaser of a boat or the original lessor in the case of a...

Страница 88: ...sary access to the Product h Transportation charges and travel time incurred by Indmar to fulfill any of its obligations pursuant to this Limited Product Warranty i Service or work to the Product as r...

Страница 89: ...any warranty coverage on the Product under this Limited Product Warranty 6 Warranty Period Warranty coverage shall be provided only for the periods of time hereinafter set forth a For Product installe...

Страница 90: ...uct or defective part thereof together with a written notice of itemized defects must be returned to the retailer from whom the Product was purchased or to any other convenient Indmar authorized deale...

Страница 91: ...OR OBLIGATIONS OF INDMAR FOR DAMAGES ARISING OUT OF OR IN CONNECTION WITH THE DEVELOPMENT DELIVERY USE OR PER FORMANCE OF THE PRODUCT IN ANY EVENT THE LIABILITY OF INDMAR FOR ANY REASON AND UPON ANY C...

Страница 92: ...C 6 Indmar Marine Engines OME0502 07 Body qxd 6 14 06 10 38 AM Page C 6...

Страница 93: ..._________________________ Every 100 Hour Service Date ___________ Hours ____________ By _______________________________ Date ___________ Hours ____________ By _______________________________ Date ____...

Страница 94: ...Part No OME0502 07 Printed in U S A The first production inboard equipped with catalytic converters Ken Cook Co 5400 Old Millington Road Millington TN 38053 www indmar com OME0502 07 CoverC qxp 6 14 0...

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