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SAC4xX User Manual

01.04.2020

Rev 1.42en

Product identification

The GIN-SAC4xX is available in the following different versions.

Typ

Option

Art. Nr.

Beschreibung

GIN-SAC4x4

5A/230V

611349420 Servo-Drive, STO, 1x230Vac/325Vdc,

4x output stages, total 20 Arms continuous current,
single-core ARM 800MHz CPU, 8MB Flash, 256MB RAM,
GinSlave

GIN-SAC4x4

5A/230V/PRO 611349425 Servo-Drive, STO, 1x230Vac/325Vdc,

4x output stages, total 20 Arms continuous current,
dual-core ARM 800MHz CPU, 8MB Flash, 256MB RAM,
0.5MB NVRAM, GinSlave/GinMaster, SD-Card adapter

GIN-SAC4x4

5A/400V

611349440 Servo-Drive, STO, 3x400Vac/565Vdc,

4x output stages, total 20 Arms continuous current,
single-core ARM 800MHz CPU, 8MB Flash, 256MB RAM,
GinSlave

GIN-SAC4x4

5A/400V/PRO 611349445 Servo-Drive, STO, 3x400Vac/565Vdc,

4x output stages, total 20 Arms continuous current,
dual-core ARM 800MHz CPU, 8MB Flash, 256MB RAM,
0.5MB NVRAM, GinSlave/GinMaster, SD-Card adapter

GIN-SAC4x3

5A/230V

611349320 Servo-Drive, STO, 1x230Vac/325Vdc,

3x output stages, total 15 Arms continuous current,
single-core ARM 800MHz CPU, 8MB Flash, 256MB RAM,
GinSlave

GIN-SAC4x3

5A/230V/PRO 611349325 Servo-Drive, STO, 1x230Vac/325Vdc,

3x output stages, total 15 Arms continuous current,
dual-core ARM 800MHz CPU, 8MB Flash, 256MB RAM,
0.5MB NVRAM, GinSlave/GinMaster, SD-Card adapter

GIN-SAC4x3

5A/400V

611349340 Servo-Drive, STO, 3x400Vac/565Vdc,

3x output stages, total 15 Arms continuous current,
single-core ARM 800MHz CPU, 8MB Flash, 256MB RAM,
GinSlave

GIN-SAC4x3

5A/400V/PRO 611349345 Servo-Drive, STO, 3x400Vac/565Vdc,

3x output stages, total 15 Arms continuous current,
dual-core ARM 800MHz CPU, 8MB Flash, 256MB RAM,
0.5MB NVRAM, GinSlave/GinMaster, SD-Card adapter

GIN-SAC4x2

5A/230V

611349220 Servo-Drive, STO, 1x230Vac/325Vdc,

2x output stages, total 10 Arms continuous current,
single-core ARM 800MHz CPU, 8MB Flash, 256MB RAM,
GinSlave

GIN-SAC4x2

5A/230V/PRO 611349225 Servo-Drive, STO, 1x230Vac/325Vdc,

2x output stages, total 10 Arms continuous current,
dual-core ARM 800MHz CPU, 8MB Flash, 256MB RAM,
0.5MB NVRAM, GinSlave/GinMaster, SD-Card adapter

GIN-SAC4x2

5A/400V

611349240 Servo-Drive, STO, 3x400Vac/565Vdc,

2x output stages, total 10 Arms continuous current,
single-core ARM 800MHz CPU, 8MB Flash, 256MB RAM,
GinSlave

GIN-SAC4x2

5A/400V/PRO 611349245 Servo-Drive, STO, 3x400Vac/565Vdc,

2x output stages, total 10 Arms continuous current,
dual-core ARM 800MHz CPU, 8MB Flash, 256MB RAM,
0.5MB NVRAM, GinSlave/GinMaster, SD-Card adapter

Содержание GIN-SAC4 Series

Страница 1: ...GIN SAC4xX Hardware User Manual Version 1 42en Date 01 04 2020 Language English Issue Translation of the original instructions ...

Страница 2: ......

Страница 3: ... 14 2 1 6 High voltage test insulation resistance test 14 2 1 7 Residual Current Circuit Breaker RCCB 14 2 1 8 Safe Torque off STO 14 2 1 9 Maximum movement in the event of an error 15 2 2 Safety requirements 16 2 2 1 Risk analysis 16 2 2 2 Checking the safety function 16 2 2 3 Run on 16 2 2 4 Braking or Ballast resistance 16 2 2 5 Residual energy in the DC intermediate circuit 17 2 2 5 1 Hot Surf...

Страница 4: ...4 230V 26 4 2 2 SAC4x4 400V 26 4 2 3 SAC4x3 230V 27 4 2 4 SAC4x3 400V 27 4 2 5 SAC4x2 230V 28 4 2 6 SAC4x2 400V 28 4 2 7 SAC4x1 230V 29 4 2 8 SAC4x1 400V 29 5 Stop Emergency Power Off functions in accordance with EN 60204 30 5 1 Emergency stop 30 5 1 1 Implementing emergency stop category 0 30 5 1 2 Implementing emergency stop category 1 31 5 2 Emergency halt 31 5 3 Emergency Power Off 32 6 Safety...

Страница 5: ... 44 7 3 8 Safe Torque Off STO 45 7 4 Ambient conditions 46 8 Electrical installation 47 8 1 Notes 47 8 2 Pin assignment of SAC4xX 48 8 2 1 GIN SAC4x4 overview 48 8 2 2 GIN SAC4x3 overview 49 8 2 3 GIN SAC4x2 overview 50 8 2 4 GIN SAC4x1 overview 51 8 2 5 Logic power supply Digital IOs 52 8 2 6 Mains connection 52 8 2 7 Motor connections 52 8 2 8 Intermediate circuit voltage 53 8 2 9 Ballast Resist...

Страница 6: ... 2 EnDat 2 1 66 8 9 4 3 SSI Biss C EnDat 2 2 67 8 9 5 Temperature sensors 67 8 10 Voltage supply 68 8 10 1 Logic power supply 68 8 10 2 Mains connection 68 8 11 Wiring 69 8 11 1 Conductor cross sections SAC4x4 69 8 11 2 Routing of motor cables 69 8 11 3 Cable routing of the safety function related Circuits 69 8 11 4 Routing of SinCos incremental and resolver lines 70 8 11 5 Potential equalisation ...

Страница 7: ... Troubleshooting 80 10 1 Status LED 80 10 2 Table of faults 81 11 Further documents 83 11 1 EC Declaration of Conformity 83 11 2 SUVA Type examination certificate for SAC4x4 84 11 3 SUVA Type examination certificate for SAC4x3 86 11 4 SUVA Type examination certificate for SAC4x2 88 11 5 SUVA Type examination certificate for SAC4x1 90 11 6 CB Test Certificate 92 12 Standards 94 ...

Страница 8: ...el AG provides you with extensive technical support Engineering for hardware and software Worldwide support via Team Viewer Worldwide on site technical support Commissioning of controls and drives on site 1 3 Disclaimer The documentation was created to the best of our knowledge and belief However the products de scribed are constantly being developed and improved The documentation should therefore...

Страница 9: ...1 25 11 11 2014 M Suter Chapter 7 3 4 Power consumption of logic power supply 2A Rev 1 26 25 11 2014 M Suter Type certificate for SAC4x4 and SAC4x3 added Rev 1 27 02 04 2015 M Suter Status LED chapter 10 1 on page 78 added Rev 1 28 02 04 2015 M Suter Reaction time tOFF of the STO in chapter 7 3 8 on page 42 corrected from 3ms to 15ms Rev 1 29 15 04 2015 M Suter Modification to conductor cross sect...

Страница 10: ...ons of the devices with the new Indel Logo Illustrations of the devices with rating plates with the new Indel Logo Remark to FS Option Devices in chapter 1 1 Added feature Biss C and Endat 2 2 Added feature Dout und DIN as GPIO chapter 8 7 Constraints for DC Motor and STO chapter 2 1 9 7 3 5 8 3 3 Detail wording of the STO description chapter 6 1 Illustration EC Declaration of Conformity new Logo ...

Страница 11: ...N SAC4 series GIN SAC4 Designation for entire GIN SAC4 series GIN SAC4x4 Designation for GIN SAC4 with 4 output stages GIN SAC4x3 Designation for GIN SAC4 with 3 output stages GIN SAC4x2 Designation for GIN SAC4 with 2 output stages GIN SAC4x1 Designation for GIN SAC4 with 1 output stage DC DC Intermediate DC circuit tapped onto the servo drives Fieldbus Master Master of the GinLink fieldbus STO S...

Страница 12: ...rved Attention The symbol indicates information which if not observed could lead to damage to property and or personal injury Danger This symbol indicates information which if not observed could result in personal injury caused by electricity Hyperlink Indicates a hyperlink to a file or information on the Internet Reference Reference to a chapter within the documentation WWW ...

Страница 13: ... improper handling Discharge your body before touching the servo amplifiers Avoid contact with highly insulating materials synthetic fibers plastic films etc Place the servo amplifiers on a conductive surface in a volt age free state Do not touch the contacts of the connector on the drive and the connected cables or the contact pins on the conductors 2 1 4 Protection against contact with electrica...

Страница 14: ...nt at the protective earth conductor If an RCCB is installed in the grid connection system only RCCB Type B are allowed Only type B universal current sensitive Residual Current Circuit Breakers may be used 2 1 8 Safe Torque off STO The safety function STO as described in chapter 6 is designed as a safety pulse inhibitor The drive may restart after resetting the pulse inhibitor depending on the app...

Страница 15: ...ft or maximum linear distance occurring when advancing depends on the number of pole pairs in the motor used For permanent magnet synchronous servo motors For linear motors For DC Motors DC Motors connected to GIN SAC4xX devices shall not be used for dangerous or safety relevant appli cations As a matter of principle the STO Safety function can get completely ineffective when using DC Motors in ca...

Страница 16: ... the safety function See chapter 6 5 Monitoring of the diagnostic path K1 K2 by the user Periodic test cycle The EN 61800 5 2 2016 Standard defines the following maximum time between 2 test cycles depending on the required safety Performance Level PL and Category For SIL 2 PL d Category 3 at least 1 test per year For SIL 3 PL e Category 3 at least 1 test every 3 months For SIL 3 PL e Category 4 at...

Страница 17: ...e used it will take longer for the intermediate circuit capacitors to discharge The following warning is attached to the drives 2 2 5 1 Hot Surface Under high load the device will run hot and some parts of the case reach temperatures up to 80 C Warning Risk of burn The following warning is attached to the drives 2 2 6 Safety covers Additional safety covers must be designed and integrated in accord...

Страница 18: ...e logic power supply If the 24V logic power supply fails on the drive the motor may spin out If this is not permitted external measures must be taken to prevent the axis from spinning out 2 2 9 Power failure of the mains supply In the event of a power failure of the mains supply or the supply for the motors the motor may spin out If the intermediate circuit voltage Ucc drops below the configured l...

Страница 19: ...ed in the actual parameters in the servo drive However these contacts and displayed values are for diagnostic purposes only and not part of the safety function 2 2 12 Service life Fifteen years after delivery at the latest the safety module in the servo drives must be replaced If used for more than 15 years safe operation is no longer guaranteed This applies not only to the operating time but also...

Страница 20: ...rective and the EMC Directive Indel Servo Drives must be installed in a control cabinet that can only be opened using a tool The drives must be installed so that no live parts can be touched It is imperative that the environmental conditions listed on page 43 in chapter 7 4 be observed Ventilation or cooling measures may be necessary to keep the cabinet temperature below 40 C The GIN SAC4 servo dr...

Страница 21: ...ide the unit Cleaning by the manufacturer 3 3 Repair Service Repairs to the servo drives must be made by the manufacturer Indel control components can be re turned to Indel for repair Following repair the configuration files required for operation are deleted from the drive In all cases opening the housing of Indel servo drives will void the warranty 3 4 Disposal The servo drives are made of the f...

Страница 22: ...11349325 Servo Drive STO 1x230Vac 325Vdc 3x output stages total 15 Arms continuous current dual core ARM 800MHz CPU 8MB Flash 256MB RAM 0 5MB NVRAM GinSlave GinMaster SD Card adapter GIN SAC4x3 5A 400V 611349340 Servo Drive STO 3x400Vac 565Vdc 3x output stages total 15 Arms continuous current single core ARM 800MHz CPU 8MB Flash 256MB RAM GinSlave GIN SAC4x3 5A 400V PRO 611349345 Servo Drive STO 3...

Страница 23: ... output stages total 5 Arms continuous current dual core ARM 800MHz CPU 8MB Flash 256MB RAM 0 5MB NVRAM GinSlave GinMaster SD Card adapter GIN SAC4x1 5A 400V 611349140 Servo Drive STO 3x400Vac 565Vdc 1x output stages total 5 Arms continuous current single core ARM 800MHz CPU 8MB Flash 256MB RAM GinSlave GIN SAC4x1 5A 400V PRO 611349145 Servo Drive STO 3x400Vac 565Vdc 1x output stages total 5 Arms ...

Страница 24: ...tor for X0B X1B X2B X3B Motor configuration files which are absolutely necessary for the operation of the motors or the axes Ethernet cable 4 1 2 GIN SAC4x3 When ordering the GIN SAC4x3 with the options 230V 400V 230V PRO and 400V PRO the following components are included Servo Drive GIN SAC4x3 Mating connector X7 PHOENIX CONTACT DFMC 1 5 6 ST 3 5 LR with specific Indel labeling Mating connector X...

Страница 25: ... for X0B X1B Motor configuration files which are absolutely necessary for the operation of the motors or the axes Ethernet cable 4 1 4 GIN SAC4x1 When ordering the GIN SAC4x1 with the options 230V 400V 230V PRO and 400V PRO the following components are included Servo Drive GIN SAC4x1 Mating connector X7 PHOENIX CONTACT DFMC 1 5 6 ST 3 5 LR with specific Indel labeling Mating connector X17 PHOENIX ...

Страница 26: ...SAC4xX User Manual 01 04 2020 Rev 1 42en 26 4 2 Rating plates 4 2 1 SAC4x4 230V 4 2 2 SAC4x4 400V ...

Страница 27: ...SAC4xX User Manual 01 04 2020 Rev 1 42en 27 4 2 3 SAC4x3 230V 4 2 4 SAC4x3 400V ...

Страница 28: ...SAC4xX User Manual 01 04 2020 Rev 1 42en 28 4 2 5 SAC4x2 230V 4 2 6 SAC4x2 400V ...

Страница 29: ...SAC4xX User Manual 01 04 2020 Rev 1 42en 29 4 2 7 SAC4x1 230V 4 2 8 SAC4x1 400V ...

Страница 30: ...is in a controlled manner within a defined period of time After this defined period the power sup ply is interrupted Stop Category 2 A controlled stop in which the power supply to the machine drives is maintained The braking ramp and the stop are monitored 5 1 Emergency stop According to EN60204 an emergency stop is defined as a stop of category 0 or 1 The choice of the appro priate category depen...

Страница 31: ...olled braking of the axes via external enable Time delayed switching off of the power supply to the machine drives by the STO Emergency Stop Category 1 5 2 Emergency halt An emergency halt is also an emergency stop but with further requirements The following must also be considered The emergency halt must take precedence over all other functions and operations in all operating modes The power supp...

Страница 32: ...gency Power Off must be provided where Protection against direct contact can only be achieved by spacing or obstacles e g with conductor lines slip rings switching devices in electrical operating rooms There is the possibility of other hazards or damage from electrical power If stop category 0 is not permitted other measures can be taken so that an Emergency Power Off is no longer necessary For ex...

Страница 33: ...nals of all the high side IGBTs of the power stages while the other pulse inhibitors can suppress the control signals of all low side IGBTs All contacts of each relay are forcibly guided contacts The auxiliary contacts reflect the state of the main contacts and can be used as feedback channels The correct state of the relays must be checked by the user by monitoring the diagnose Path Pin K1 to K2 ...

Страница 34: ...ry 0 or category 1 stops can be realised in accordance with EN 60204 See chapter 5 1 1 and 5 1 2 6 4 Diagnostic function in the servo drive The two auxiliary contacts of the safety relays feedback relays are evaluated within the servo drive The result is used to inhibit an unintended restart of the motors caused by the drives software at the mo ment when switching back from STO State to normal ope...

Страница 35: ...h relays are working correctly and both pulse inhibitors are working During normal operation the diagnostic contact must be open This checks the correct function and wiring of the diagnostic contact Every correctly evaluated switch from STO to normal operation and back is a completed test cycle of the diagnostic test If in one of the cases described above the behaviour of the diagnostic contact de...

Страница 36: ...itch Each SAC4xX is equipped with a rotary option switch S1 This can be used to determine the state in which the master is to be booted The following table shows the different states with regard to the rotary option switch and the possible combinations If the LAN interface is activated it is automatically activated on the X8 GinLink out socket Rotary switch position Recov ery Sys tem GinLink Maste...

Страница 37: ...use by parasitic motor cable capacitors Typical Leakage current of an SAC4x4 used at a 1ph 230V 50Hz mains Leakage current of the SAC4x4 nominal 50 Hz component 2 0 mA Leakage current per Meter motor cable 50 Hz component 0 012 mA m Leakage current of the mains filter Leakage current components with PWM frequency Typical Leakage current of an SAC4x4 used at a 3ph 400V 50Hz mains Leakage current of...

Страница 38: ...city GIN SAC4x3 µF 2820 705 Intermediate DC circuit capacity GIN SAC4x2 µF 1880 470 Intermediate DC circuit capacity GIN SAC4x1 µF 940 235 Permitted network types star point earthed TT TN Switch on interval s 10 External fuse protection SAC4x4 AT 25 A External fuse protection SAC4x3 AT 16 A External fuse protection SAC4x2 AT 16 A External fuse protection SAC4x1 AT 16 A Switch on current A 2 Overvo...

Страница 39: ...PWM frequency ARMS 19 2 IRATED at 24 kHz PWM frequency ARMS 9 IMAX at 24 kHz PWM frequency ARMS 13 5 IRATED at 32 kHz PWM frequency ARMS 6 IMAX at 32 kHz PWM frequency ARMS 9 IMAX Ballast IGBT ARMS 24 Minimum external ballast resistor Ω 15 30 Maximum power dissipation W 250 The drives can be operated for 5s at IMAX The drives can be operated for 5s at IMAX Nominal currents GIN SAC4x3 230 V 400 V I...

Страница 40: ...24 Minimum external ballast resistor Ω 15 30 Maximum power dissipation W 130 The drives can be operated for 5s at IMAX The drives can be operated for 5s at IMAX Nominal currents GIN SAC4x1 230 V 400 V IRATED at 8 kHz PWM frequency ARMS 5 5 IMAX at 8 kHz PWM frequency ARMS 8 25 IRATED at 12 kHz PWM frequency ARMS 4 5 IMAX at 12 kHz PWM frequency ARMS 6 75 IRATED at 16 kHz PWM frequency ARMS 3 25 IM...

Страница 41: ...n page 58 7 3 5 Motor Motor GIN SAC4xX 230 V 400 V Minimum inductance ph ph mH 1 Minimum resistance ph ph Ω 0 2 Maximum cable length without choke m 20 Motor cable type shielded Minimum motor nominal voltage V 325 565 Supported motor types 1 DC motors not for safety applications Synchronous servomotors Linear motors Brushless asynchronous motors See chapter 8 3 on page 55 DC motors connected to th...

Страница 42: ...put mA 200 Resolution of analogue input Bit 16 Utilising analogue input Bit 10 Connection cable double shielded pair twisted See chapter 8 9 1 on page 60 7 3 6 2 Resolver Resolver Interface GIN SAC4xX 230 V 400 V Generator output voltage level VRMS 4 Sine cosine input voltage level VRMS 2 Resolution of analogue input Bit 16 Utilising analogue input Bit 16 Multipole resolver Connection cable double...

Страница 43: ...al encoder on GIN SAC4xX SinCos interface 230 V 400 V Level RS422 Input resistance Ω 120 Max input frequency kHz 200 Max current load 5V output mA 200 Max current load 12V output mA 200 Connection cable shielded See chapter 8 9 3 2 on page 63 7 3 6 4 Absolute value feedback The following absolute value feedback systems are supported by the SAC4xX Hiperface See chapter 8 9 4 1 on page 65 EnDat 2 1 ...

Страница 44: ... 400 V Input voltage VDC 24 25 Switching threshold VDC 12 Analogue input filter kHz 3 Reactive current mA 2 See chapter 8 7 1 on page 59 Digital outputs GIN SAC4xX 230 V 400 V Max output current A 1 Nominal voltage of external supply VDC 24 25 Switching delay ms 0 5 See chapter 8 7 2 on page 59 ...

Страница 45: ...Sheet to Certificate on chapter 11 2 STO GIN SAC4xX 230 V 400 V Architecture Cat 4 as per EN ISO 13849 1 Diagnostic coverage DC Hoch MTTFd Years 100 CCF Fulfils Performance Level e PFH 1 h 2 47 x 10 8 Relay type Elesta SIF 312 Input voltage to 24V R1 und 24V R2 V 24 10 Nominal current per relay 24VDC mA 25 Max current on K1 K2 contact A 1 Fuse protection of the safety supply cir cuits A 1 Relay re...

Страница 46: ... temperature operation C 0 40 Maximum heat sink temperature C 80 Protection class IP20 Mounting position Vertical Permitted installation altitude without reduction in per formance Metres above sea level 1000 Permitted installation altitude with reduction in perfor mance Metres above sea level 2000 1 0 100m above 1000 m Relative humidity no condensation 80 Degree of contamination 2 EN 50178 Overvol...

Страница 47: ...the drive the control cabinet must be secured against being switched on again The national accident prevention regulations must be observed The electrical installation must be carried out in accordance with national regulations wire colours cross sections fuses protective earth connection etc ...

Страница 48: ...SAC4xX User Manual 01 04 2020 Rev 1 42en 48 8 2 Pin assignment of SAC4xX 8 2 1 GIN SAC4x4 overview ...

Страница 49: ...SAC4xX User Manual 01 04 2020 Rev 1 42en 49 8 2 2 GIN SAC4x3 overview ...

Страница 50: ...SAC4xX User Manual 01 04 2020 Rev 1 42en 50 8 2 3 GIN SAC4x2 overview ...

Страница 51: ...SAC4xX User Manual 01 04 2020 Rev 1 42en 51 8 2 4 GIN SAC4x1 overview ...

Страница 52: ... 2 GND 3 DIN 3 4 DIN 2 5 DIN 1 6 DIN 0 ext Enable 7 DOUT 3 8 DOUT 2 9 DOUT 1 10 DOUT 0 11 VCC DOUT DOUT Supply 12 GND DOUT 8 2 6 Mains connection Connector name Figure Pin No Pin designation X17 Line 1 PE 2 L1 3 L2 4 L3 8 2 7 Motor connections Connector name Figure Pin No Pin designation X10 Motor 0 X11 Motor 1 X12 Motor 2 X13 Motor 3 1 W 2 V 3 U 4 PE ...

Страница 53: ... 2 9 Ballast Resistance Connector name Figure Pin No Pin designation X16 Ballast 1 PE 2 RB 3 RB 8 2 10 Feedback interfaces Connector name Figure Pin No Pin designation X0B X1B X2B X3B 1 Sin SinCos 2 GND 3 Cos SinCos 4 12V 5 Data RS422 6 Ref RS422 7 MTmp 8 CLK RS422 9 Sin SinCos 10 GND 11 Cos SinCos 12 5V 13 Data RS422 14 Ref RS422 15 Clk RS422 ...

Страница 54: ... Shield Schirm 2 MTmp 3 Cos Resolver 4 Sin Resolver 5 Ref Resolver 6 MTmp 7 Cos Resolver 8 Sin Resolver 9 Ref Resolver 8 2 11 Safety Connector STO Connector name Figure Pin No Pin designation X100 1 24V R1 Input 2 GND R1 3 4 5 24 V R2 Input 6 GND R2 7 8 9 10 11 12 13 14 15 K1 Diagnose contact 16 K2 Diagnose contact 17 18 19 B1 20 B1 21 22 23 B2 24 B2 ...

Страница 55: ...SAC4xX User Manual 01 04 2020 Rev 1 42en 55 8 3 Motor connection 8 3 1 3 phase motor on one output stage 8 3 2 3 phase motor on two parallel output stages ...

Страница 56: ... stage DC motors connected to the GIN SAC4xX cannot be used for safety relevant applications Because of the design principle of DC motors at multiple faults in the motor wiring and or power stage of the drive even the Safety function STO will not be able to stop the motor ...

Страница 57: ... phase supply from the three phase mains Suitable for GIN SAC4xX 400V 1 phase supply from the mains Suitable for GIN SAC4xX 230V For operation of the Device an external mains filter and an external Fuse is required on the mains connection See chapter 7 3 2 on page 38 ...

Страница 58: ...es intermediate circuit capacities a maximum of 4 SAC4xX drives may be con nected in parallel Otherwise the switch on current will be too high and external protections may stick or be destroyed Internally there are resistors to limit equalising currents Parallel connection of intermediate circuit of SAC4 Drives Connection of additional external capacitance if the intermediate circuit capacity is i...

Страница 59: ...of a category 1 emergency stop by inclusion of the external enabler in the external safety circuit Reference Potential for the Inputs is GND The inputs are also visible inside the system software as General Purpose Input 8 7 2 Outputs The digital outputs are designed as high side drivers The outputs are supplied by an external 24V voltage connected to the VCC_Out Pin Configuration and connection o...

Страница 60: ...leads to an increase in the intermediate circuit voltage A bal last resistor connected to the Ballast Output is used to dispose the surplus energy and keep the voltage in a acceptable range 8 9 Feedbacks 8 9 1 SinCos Feedback Connection of standard SinCos feedback with 1 VRMS Supply of the position encoder via the Servo Drive 16 Bit ADC measurement of position signals Utilisation of 10 bit i e 102...

Страница 61: ...SAC4xX User Manual 01 04 2020 Rev 1 42en 61 8 9 2 Resolver Feedback ...

Страница 62: ...the maximum possible signal frequency of the incremental encoder Depending on the resolution and speeds achieved the maximum values are exceeded It is recommended to always connect the incremental encoder to the absolute value feedback if possible 8 9 3 1 Connection to absolute value interface Maximum signal limit frequency at the input is 2 5 MHz RS422 standard with 120Ω terminating resistance Co...

Страница 63: ...ev 1 42en 63 8 9 3 2 Connection to SinCos interface Maximum signal limit frequency at the input is 200 kHz RS422 standard with 120Ω terminating resistance Connection of single ended incremental encoders see chapter 8 9 3 3 on page 64 ...

Страница 64: ... an encoder can also be operated at the absolute value interface The adapter can be integrated into the plug for example The encoder must be able to supply sink the cur rent for the 120Ω terminating resistor Indel recommends the use of differential incremental encoders with an RS422 interface as per the current industry practice Connection of a 5V single ended incremental encoder Connection of a 2...

Страница 65: ... 1 Hiperface Support for single turn and multi turn encoders 16 bit ADC measurement of the analogue signals Utilization of 10 bits i e 1024 values per sine cosine oscillation Data line in accordance with RS422 RS485 standard Direct supply of the encoder by means of 12V power supply ...

Страница 66: ...Support for single turn and multi turn encoders 16 bit ADC measurement of the analogue signals Utilization of 10 bits i e 1024 values per sine cosine oscillation Data and clock line in accordance with RS422 RS485 standard Direct supply of the encoder via 5V supply ...

Страница 67: ...or cables must not be wired to the feedback sockets The insulation class of the sockets permits 50V max The isolation between temperature sensor and motor winding or motor phase wire must be type double or reinforced Isolation Connection to feedback connector X1B X2B X3B X4B Connection to feedback connector X1A X2A X3A X4A For connecting a KTY 84 130 sensor a 27kΩ resistor must be connected in par...

Страница 68: ...on Operation of the Indel Servo Drives is only permitted on earthed TN and TT networks Operation on delta networks TN S networks with an earthed phase or IT networks isolated earth is not permitted For operation on networks other than TN or TT an isolating transformer must be used whereby the secondary side star point must be earthed A fuse and a EMC Mains filter must be used The mains supply must...

Страница 69: ...n max 2 5 mm2 8 11 2 Routing of motor cables Motor lines must be routed separately from the signal and power lines Do not route motor lines over ter minals If necessary use metallic connectors Motor cables must be laid with shielded lines The shielding of the motor cables must be attached with all round contact in the plug See also the INDEL Wiring Guidelines and INDEL Installation Guidelines docu...

Страница 70: ...lly in the case of longer dis tances or with a different feed See also Indel Wiring Guidelines 8 11 6 Protective earth connection The protective earth must be designed in accordance with EN 61800 5 1 Cross section S of the outer conductor mm2 Minimum cross section of the associated pro tective earth conductor mm2 S 16 S 16 S 35 16 35 S S 2 8 12 Motor overload protection The motor must be protected...

Страница 71: ...ng must be observed It must be ensured that the outflowing cold air from cooling units is not blown directly towards the servo drives The condensate from cooling units must not drip into the control cabinet The condensate from cooling units must not drip on electrical or electronic components 9 2 Assembly instructions During operation ensure sufficient cooling or ventilation of the drives The envi...

Страница 72: ...User Manual 01 04 2020 Rev 1 42en 72 9 3 GIN SAC4x4 9 3 1 Assembly The GIN SAC4x4 Drives must be secured with at least four M5 cheese head screws Always use the upper two outer and the lower two mounting tabs ...

Страница 73: ...SAC4xX User Manual 01 04 2020 Rev 1 42en 73 9 3 2 Dimensions ...

Страница 74: ...User Manual 01 04 2020 Rev 1 42en 74 9 4 GIN SAC4x3 9 4 1 Assembly The GIN SAC4x3 Drives must be secured with at least four M5 cheese head screws Always use the upper two outer and the lower two mounting tabs ...

Страница 75: ...SAC4xX User Manual 01 04 2020 Rev 1 42en 75 9 4 2 Dimensions ...

Страница 76: ...User Manual 01 04 2020 Rev 1 42en 76 9 5 GIN SAC4x2 9 5 1 Assembly The GIN SAC4x2 Drives must be secured with at least four M5 cheese head screws Always use the upper two outer and the lower two mounting tabs ...

Страница 77: ...SAC4xX User Manual 01 04 2020 Rev 1 42en 77 9 5 2 Dimensions ...

Страница 78: ...User Manual 01 04 2020 Rev 1 42en 78 9 6 GIN SAC4x1 9 6 1 Assembly The GIN SAC4x3 Drives must be secured with at least four M5 cheese head screws Always use the upper two outer and the lower two mounting tabs ...

Страница 79: ...SAC4xX User Manual 01 04 2020 Rev 1 42en 79 9 6 2 Dimensions ...

Страница 80: ...edged in the software before the controller can be switched back to active 10 1 Status LED The servo drives have various LEDs from which various errors and warnings can be read For accurate fault analysis an Indel tool should be used in addition Chapter not yet complete LED Flashes the same as OK LED Flashes about 1 5 times per second Flashes about 3 times a second Constantly lit up Ucc 1 1 1 2 1 ...

Страница 81: ...ed to other SAC No Type Description Possible causes 3 3 Warning Output stage is warm about 85 C High utilisation and or Poor cooling of the device 3 4 Fault Output stage is too hot about 100 C High utilisation and or Poor cooling of the device No Type Description Possible causes 4 4 OK External enable Input is in high No Type Description Possible causes 5 3 Warning I2 t is high between 100 and 110...

Страница 82: ...sor and scale is too big or too small No Type Description Possible causes 8 4 OK Axis is activated and controls No Type Description Possible causes 9 2 Warning Motor temperature is higher than the configured temperature warn ing Motor too hot 9 3 Fault Motor temperature is higher than the configured maximum tempera ture Motor too hot 9 4 Fault Overcurrent or short circuit Motor overloaded too much...

Страница 83: ...SAC4xX User Manual 01 04 2020 Rev 1 42en 83 11 Further documents 11 1 EC Declaration of Conformity ...

Страница 84: ...SAC4xX User Manual 01 04 2020 Rev 1 42en 84 11 2 SUVA Type examination certificate for SAC4x4 ...

Страница 85: ...SAC4xX User Manual 01 04 2020 Rev 1 42en 85 ...

Страница 86: ...SAC4xX User Manual 01 04 2020 Rev 1 42en 86 11 3 SUVA Type examination certificate for SAC4x3 ...

Страница 87: ...SAC4xX User Manual 01 04 2020 Rev 1 42en 87 ...

Страница 88: ...SAC4xX User Manual 01 04 2020 Rev 1 42en 88 11 4 SUVA Type examination certificate for SAC4x2 ...

Страница 89: ...SAC4xX User Manual 01 04 2020 Rev 1 42en 89 ...

Страница 90: ...SAC4xX User Manual 01 04 2020 Rev 1 42en 90 11 5 SUVA Type examination certificate for SAC4x1 ...

Страница 91: ...SAC4xX User Manual 01 04 2020 Rev 1 42en 91 ...

Страница 92: ...SAC4xX User Manual 01 04 2020 Rev 1 42en 92 11 6 CB Test Certificate ...

Страница 93: ...SAC4xX User Manual 01 04 2020 Rev 1 42en 93 ...

Страница 94: ... Systems Part 2 Validation EN 61800 3 2004 A1 2012 Adjustable speed electrical power drives Part 3 EMC requirements including special test methods EN 61800 5 1 2007 A1 2017 UL 61800 5 1 2012 R 2018 06 Adjustable speed electrical power drive systems Part 5 1 Safety requirements Electrical thermal and energy EN 61800 5 2 2017 Adjustable speed electrical power drive systems Part 5 2 Safety requiremen...

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