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9

Chapter 6

USE

DANGER

Consult the chapter

“DANGEROUS PARTS AND RESIDUAL RISKS "

before

proceeding.

6.1

WARNINGS

Before starting the normal use of the equipment it is recommended to verify that it is in good working
conditions with no defective or damaged parts. If necessary proceed with the required maintenance
operations

.

Before starting a test the user must check the main features of the materials composing the specimen and try
to foresee the way it will react to the compaction test in order to use the proper cautions.

CHECK

 

THE

 

COUPLE

 

OF

 

SCREW

 

NUTS

 

THAT

 

LOCK

 

THE

 

FIXING

 

BOLTS.

The

 

screw

 

nuts

“A9”

 

of

 

the

 

threaded

 

fixing

 

bolts

 

-

 

used

 

to

 

fix

 

the

 

mould

 

supporting

 

table

 

and

 

the

 

wooden

 

column

 

at

 

the

 

concrete

 

basement

 

 

are

 

fix

ed 

with

 

a

 couple of locking 

10Nm

 

as

 

described

 

by

 

the

 

Standard.

Before

 

using

 

the

 

compactor,

 

it

 

is

 

advisable

 

to

 

check

 

the

 

screw

 

nuts

 

by

 

using

 

a

 

proper

 

wrench

 

in

 

order

 

to

 

correct

 

the

 

settlements

 

that

 

may

 

occur

 

between

 

the

 

assemblage

 

and

 

the

 

first

 

test.

Carry

 

out

 

this

 

check

 

periodically,

 

with

 

a

 

frequency

 

of

 

about

 

120

 

days

6.2

SWITCHING ON THE APPLIANCE

ATTENTION

Before switching on the appliance ensure it is connected to the power net

To switch on the appliance, follow these instructions:
- Put the main switch of the Control Panel on position “I” (for further details consult the file of the control panel
enclosed to this manual).
The control panel is configured by the Manufacturer in the stroke-counter mode; in case you realize that the
configuration is incorrect and not suitable to the machine features, contact the After Sale Service
immediately.

6.3

TOOLING UP

Here under we describe the proper procedure to allow tooling up the appliance correctly even to an operator
without a wide experience.

ATTENTION

The Manufacturer assumes no liability for any damage caused by an incorrect use of the
appliance.

Open the safety guards;

Lift the shaft and the hammer;

Turn the blocking lever so that the mould fixing bracket is lifted;

Position the mould already filled with the specimen on the centring pin situated on the steel base.

Turn the blocking lever so that the mould is secured to the base.

Move downwards the hammer shaft so that the hammer touches the specimen surface;

Close the safety guards and secure it using the special lever.

Содержание BM255

Страница 1: ...com User Guide User Guide www impact test com www impact test co uk www impact testsets co uk Marshall Compactor BM255 BM257 Impact Test Equipment Ltd www impact test co uk www impact test com www impact testsets co uk ...

Страница 2: ...est Equipment Ltd Building 21 Stevenston Ind Est Stevenston Ayrshire KA20 3LR T 01294 602626 F 01294 461168 E sales impact test co uk Test Equipment www impact test co uk Test Sieves Accessories www impact test com Test Sets to International Standards www impact testsets co uk ...

Страница 3: ...LIANCE 6 3 TOOLING UP 6 4 PROGRAMMING THE CONTROL PANEL 6 5 PROCEDURE FOR THE OPENING OF THE SAFETY GUARDS 6 6 STANDARD STOP 6 7 STARTING AFTER AN EMERGENCY STOP 6 8 STOP CONTROLLED BY SAFETY DEVICES 6 9 SWITCHING OFF 6 10 TRIAL STARTING 6 11 EXAMPLE OF OPERATING Chapter 7 MAINTENANCE 7 1 STANDARD MAINTENANCE 7 2 SPECIAL MAINTENANCE 7 3 PERIODICAL INSPECTION 7 4 PERIODICAL OPERATION Chapter 8 DIAG...

Страница 4: ...over page MACHINE IDENTIFICATION See the plate on the machine where you can find complete identification data as well as electrical features 1 3 APPLICATIONS The automatic Marshall compactor has been studied for the compaction of Marshall specimens The equipment is made for the aim which it has been conceived for Any other uses are not allowed ATTENTION The instructions given in this operating man...

Страница 5: ...mages The removal or the tampering of the safety devices will be an infringement to the EEC Safety Standards The manufacturer assumes no liability for any damages The machine has to be installed in places safe from fire and explosions We do recommend using only original spare parts and accessories on the contrary the manufacturer assumes no liability Be careful that any dangerous situations won t ...

Страница 6: ...rrosive substances to come in touch with the appliance Do not wash the machine using water spray DURING THE USE In order to grant the maximum security level for the operator do not touch any moving part of the appliance during the test execution and wear the convenient protection devices If the appliance is not equipped with safety guards do not stand nearby during the test execution This will avo...

Страница 7: ... seriously 3 2 UNPACKING After removing the package check that any parts of the machine are not damaged In case of doubt DO NOT USE THE MACHINE and ask the manufacturer DANGER The materials used for the package plastic polystyrene screws nails wood etc have to be kept far from children They must be thrown away in a proper collection centre ATTENTION Pay attention to avoid impacts and turnovers ATT...

Страница 8: ...ctors A further distortion of 2 is accepted for the sum from the sixth to the thirtieth harmonics of the real total value between the conductors With reference to the tension unbalance of the three phase voltage the inverted sequence component and the zero sequence component must not be more than 2 of the direct sequence component of the voltage The voltage pulses must not last more than 1 5 ms wi...

Страница 9: ...e appliance A2 FIXING BRACKETS They allow fixing the appliance to the floor A3 LEVER FOR MOULD BLOCKING It allows blocking the mould after its positioning on the compactor steel base A5 COMPACTION HAMMER It allows the compaction of the specimen A7 COUPLING LEVER It allows coupling the moving rod in the upper position when the mould must be positioned on the base of the compactor A8 CONTROL PANEL T...

Страница 10: ... about 120 days 6 2 SWITCHING ON THE APPLIANCE ATTENTION Before switching on the appliance ensure it is connected to the power net To switch on the appliance follow these instructions Put the main switch of the Control Panel on position I for further details consult the file of the control panel enclosed to this manual The control panel is configured by the Manufacturer in the stroke counter mode ...

Страница 11: ...Y STOP DANGER Before switching on the appliance once again find and solve the problems which caused the need for an emergency stop To switch the appliance again just move the main switch placed on the Control Panel to position I this will reset appliance normal functions 6 8 STOP CONTROLLED BY SAFETY SYSTEMS If the appliance is provided with safety guards the test can be interrupted by the safety ...

Страница 12: ... Skilled operators instructed about the purposes the machine is made for must carry any kind of maintenance operations concerning the components of the machine and of the electric components even those that may seem very simple DANGER Only original spare parts are allowed The Manufacturer assumes no liability in the event that non original parts are used 7 1 ROUTINE MAINTENANCE In order to maintai...

Страница 13: ...TY DEVICE CONNECTED TO THE LOWER SAFETY GUARD PROCEDURE Let the compactor work for some minutes simulating a test Open the safety guard When this is opened push the button to start again the working of the compactor If the appliance doesn t start any of its functions the safety system is working properly If the appliance starts some of its functions stop immediately using the machine and follow th...

Страница 14: ...REQUENCY AFTER 50 WORKING HOURS Chapter 8 DIAGNOSIS 8 1 DIAGNOSIS Some easy to solve and simple problem which can happen during the working of the appliance are introduced in this chapter ATTENTION All maintenance checking control and repairing operations of each part of the machine or of the electric system must be carried out by skilled operators instructed about the functions and working proced...

Страница 15: ...ealth care damages caused by the unsuitable disposal of garbage we kindly recommend the user to separate this device from other different types of garbages and to recycle it in a responsible way to avoid the arguable reuse of material resources Indeed users must take care at the disposal of the equipment that have to be discarded taking them away to the next recycling site for the appropriate recy...

Страница 16: ......

Страница 17: ...5 STRUCTURE AND OPERATING OF THE MACHINE CHAPTER 2 OPERATION 2 1 SWITCHING ON OF THE APPLIANCE 2 2 SETTING UP OF THE STROKES NUMBER 2 4 PRACTICAL EXAMPLE OF OPERATING 2 5 CONTROLLED ROTATION FUNCTION TO ROTATE THE LOS ANGELES CYLINDER INTO THE REQUIRED POSITION CHAPTER 3 MAINTENANCE 3 1 SPECIAL MAINTENANCE TABLES D ELECTRIC PANEL ...

Страница 18: ...previous notice Messages meaning ATTENTION It shows the procedures that can damage seriously the machine if they are not followed carefully DANGER It shows the procedures that can be dangerous to the operator if they are not followed carefully 1 2 IDENTIFICATION MANUFACTURER IDENTIFICATION See the cover page MACHINE IDENTIFICATION See the plate on the machine where the complete identification data...

Страница 19: ...saves and stores the number of strokes made or the time gone up to that moment In the event that the appliance is equipped with safety guards their opening is possible and doesn t cause the resetting D4 INCREASE BUTTON It increases the value of the figure appearing on the numerical display D8 that can be modified D5 LED PAUSE When this led is lighting the appliance is in the pause status D6 LED MI...

Страница 20: ...splay visualise the number of strokes from a minimum of 0 up to a maximum of 65 000 When the appliance is turned on the Led D7 turns on and the display shows the number of strokes set in the last test before its switching off 2 2 SETTING UP OF THE STROKES NUMBER To set the number of strokes to be effected just enter a value from 1 to 65 000 on the numerical display D8 Press several times this butt...

Страница 21: ... display D8 shows in real time the strokes left to the end of the test Once the set up strokes have been made the appliance stops and the programme is now ready for a new test always keeping the number of strokes of the previous test as valid NOTE The Control Panel stops the motor only at the end of the revolution movement It s a special position sensor which gives the ok to the Control Panel for ...

Страница 22: ...rom time to time Avoid the use of solvents which may damage the components of synthetic material For special maintenance operations repair replacement and any other operation not described in this file contact the Manufacturer Recycling notice for the disposal of electrical and electronical devices This symbol placed on the device or on the package and or on the documentation suggest that the devi...

Страница 23: ...8 ENCLOSURE D ELECTRIC PANEL ...

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