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• Refrain from any procedures and actions that would pose a risk to personnel or third parties.

• In the event of any safety-relevant malfunctions, shut down the pump immediately and have the malfunc-

tion corrected by the personnel responsible.

• In addition to the entire documentation for the product, comply with statutory or other safety and acci-

dent-prevention regulations and the applicable standards and guidelines in the country where the system is 

operated.

Obligations of the operating company

Safety-conscious operation

• Ensure that the following safety aspects are observed and monitored:

– Intended use

– Statutory or other safety and accident-prevention regulations

– Safety regulations governing the handling of hazardous substances

– Applicable standards and guidelines in the country where the pump is operated

• Make personal protective equipment available.

Qualified personnel

• Make sure all personnel tasked with work on the pump have read and understood this manual and all other 

applicable documents, especially the safety, maintenance and repair information, before they start any work.

• Organize responsibilities, areas of competence and the supervision of personnel.

• Ensure that all work is carried out by specialist technicians only:

– Fitting, repair and maintenance work

– Work on the electrical system

• Make sure that trainee personnel only work on the pump under the supervision of specialist technicians.

• Persons who have an implanted pacemaker:

– Must stay away from the pump with magnetic coupling and parts of the magnetic coupling

– May not work on or with any of the magnetic parts

Safety equipment

• Provide the following safety equipment and verify its functionality:

– For hot, cold and moving parts: on-site safety guards for the pump

– For possible electrostatic charges: provide the necessary grounding

– If there is no pressure relief valve in the pump: Provide an appropriate safety valve on the pressure 

side between the pump and the first shut-off device

Warranty

• Obtain the manufacturer’s approval prior to carrying out any modifications, repairs or alterations during the 

warranty period.

• Only use genuine parts or parts that have been approved by the manufacturer.

Drive system

For pumps delivered without a drive system, comply with the following requirements for the drive system:

• When using three-phase asynchronous motors, observe IEC 60034-30-1.

• Power of the drive according to EN ISO 5199 is recommended (EN ISO 5199 also applicable for drives of 

screw pumps).

• Use coupling guard with the following requirements:

– Fastening elements must be connected to the pump unit in undetachable design (cannot get lost).

– Safety distances against the reaching of hazardous areas according to EN ISO 13857 must be 

complied with.

Obligations of the operating company

• All directions given on the pump must be followed (and kept legible), e.g. the arrow indicating the sense of 

rotation and the markings for fluid connections.

• Pump, coupling guard and components:

– Do not step on them or use as a climbing aid

– Do not use them to support boards, ramps or beams

– Do not use them as a fixing point for winches or supports

– Do not use them for storing paper or similar materials

– Do not use hot pump or motor components as a heating point

– Do not de-ice using gas burners or similar tools

• Do not remove the safety guards for hot, cold or moving parts during operation.

• Use personal protective equipment whenever necessary.

• Only carry out work on the pump while it is not running.

• Isolate the motor from its supply voltage and secure it against being switched back on again when carrying 

out any fitting or maintenance work.

• Reinstall the safety equipment on the pump as required by regulations after any work on the pump.

• With an implanted pacemaker:

– Stay at least 1 meter away from the pump with magnetic coupling or parts of the magnetic coupling.

– Do not work with or on the magnetic parts.

Содержание CIRCOR OptiLine ACE4

Страница 1: ...age and personal injury Screw pumps OptiLine ACE4 Contents Page Introduction 2 Safety 2 Installation 5 Start up 8 Trouble shooting 9 Maintenance and Service 12 Service intervals 13 List of components...

Страница 2: ...is operating manual For example the following are not allowed Hanging pumps in the pipe Overhead installation Installation in the immediate vicinity of extreme heat or cold sources General safety inst...

Страница 3: ...f there is no pressure relief valve in the pump Provide an appropriate safety valve on the pressure side between the pump and the first shut off device Warranty Obtain the manufacturer s approval prio...

Страница 4: ...nical devices such as mechanical and digital clocks pocket calculators hard disks Specific hazards Explosion hazard area ATEX additional instructions Hazardous pumped liquids Observe the safety regula...

Страница 5: ...lifted with straps securely attached to the pump or pump unit so that the center of gravity is located between the straps in order to avoid tipping of the pump Strainer The pump has to be protected fr...

Страница 6: ...5 1 2 m s For L O circulating systems we recom mend to keep it as low as possible The suction line must be equipped with a port that allows filling the pump before start Discharge line The discharge...

Страница 7: ...inutes 50 by pass generally for unlimited periods of time If more than 50 recirculation is anticipated a value specific to each application should be determined by closely monitoring the pump body tem...

Страница 8: ...w is placed on the side of the front cover 5010 as well as on riveted steel plates on the connect ing frame 003 Differential pressure Differential pressures bellow 1 bar is strictly forbidden as the m...

Страница 9: ...etic coupling to slip The pump is blocked inside the ro tors by a foreign object Lower the viscosity to a maximum approved the viscosity normally used in the pumped liquid and restart the pump by swit...

Страница 10: ...rge line Drive motor difficult to start or tends to stop by tripping the motor over load relay Counter pressure too high Liquid too cold Motor is undersized for the prevail ing conditions Electrical p...

Страница 11: ...OACE4 2019 12 en GB ID Nr 163 039 B www imo se 11...

Страница 12: ...quality product that is designed for a long problem free operation in tough environ ments As all other mechanical products they do however requires a certain grade of maintenance and service in order...

Страница 13: ...Common aspects whit magnetic couplings Permanent magnetic couplings generate a strong magnetic field The installation must be carried out only by trained staff that has the understanding of how a mag...

Страница 14: ...1 X X 124 Retaining ring 1 X X X 124A Support ring 1 X X X 202 Idler rotor 2 X X 351 Balancing bush 1 X X 401 Pump body 1 418 Gasket 1 X X 1 423 Gasket 1 X X 1 451 Screw 4 453 Screw 4 462 Plug 1 462A...

Страница 15: ...and can then be used as a spare pump For maintenance the following spare parts kits and tools are recommended Ordering Code Part numbers for pump size Item Spare part sets 025 032 038 G012 Rotor set D...

Страница 16: ...ID Nr 163 039 B www imo se 16 List of tools necessary for dismantling and reassembly A Puller B Spanner 16 mm C Plastic mallet D Allen keys 3 mm 5 mm E Mounting Sleeve D 25 5 mm F Screw driver G Plie...

Страница 17: ...valves 12 Use appropriate vessels to collect oil spillage when removing and opening the pump B Loosen the screws 701 with an allen key C Mount the guiding pins into the connecting frame D Pull out th...

Страница 18: ...ll out the sealing can 005B Remove the o ring 007B F Remove the circlip 005A with a suitable plier G Remove the inner magnetic rotor by means of a suitable puller H Remove the key 113 with a suitable...

Страница 19: ...om the pump body with hand force M Pull out the idlers 202 from the pump body K Remove the circlip 124 with a suitable plier from the main rotor 1020 Remove the support washer 124A from the main rotor...

Страница 20: ...ng it counter clockwise Count the number of turns so it easily can be set to the correct value again O Remove the bolts 453 and the back cover 551 with its gasket 556 together with the valve 6000 P Re...

Страница 21: ...imo se 21 T Measure the distance between motor shaft end and the drive hub U Remove the drive hub from the electrical motor with a puller S Release the screw 998B R Unscrew the bolts 006A and remove...

Страница 22: ...nce so that it will be the same as before the dismount D Mount the magnet 005D onto the drive hub 998 by tightening the bolts 006A A Press the drive hub 998 on to the shaft by means of a suitable stud...

Страница 23: ...Mount the electrical motor back into the con necting frame and tight the bolts 702 F Mount the ball bearing onto the rotor 1020 by either using a mounting tool as above or by heating up the ball bear...

Страница 24: ...ound on page 8 J Mount the inner magnet 005C onto the shaft by using a stud bolt M6 with a suitable washer and nut press the inner magnet into its final position by using hand force or a plastic malle...

Страница 25: ...ricating them N Mount the valve 6000 with its o ring 605 into the back cover 551 lubricate thoroughly O Mount the back cover 551 together with the valve 6000 and gasket 556 Tight the bolts Tight the b...

Страница 26: ...OACE4 2019 12 en GB ID Nr 163 039 B www imo se 26 Q Mount the pump into the connecting frame S Mount the guiding pins into the connecting frame 003 R Remove the guiding pins from the pump...

Страница 27: ...OACE4 2019 12 en GB ID Nr 163 039 B www imo se 27...

Страница 28: ...OACE4 2019 12 en GB ID Nr 163 039 B www imo se 28 Adress IMO AB PO Box 42090 126 14 Stockholm Sweden...

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