Image Industries CD 110 Скачать руководство пользователя страница 3

Safety

  Precautions

Section 1     

USERS RESPONSIBILITY

This equipment will perform in conformity with the description contained in this manual and accompanying labels and/or 
inserts when installed, maintained and repaired in accordance with the instructions provided.  This equipment must be checked 
periodically.  Defective equipment should not be used.  Parts that are broken, missing, worn, distorted or contaminated 
should be replaced immediately.  Should such repair or replacement become necessary, the manufacturer recommends 
that a telephone or written request for service advice be made to the Authorized Distributor from whom purchased.

This equipment or any of it’s parts should not be altered without the prior written approval of the manufacturer.  The user 
of this equipment shall have the sole responsibility for any malfunction which results from improper use, faulty maintenance, 
damage,  improper  repair  or  alteration  by  anyone  other  than  the  manufacturer  or  a  service  facility  designated  by  the 
manufacturer.

WARNING:

  These Safety Precautions are for your protection.  

They summarize precautionary information from the references
listed in the Additional Safety Information section.  Before 
performing any installation or operating procedures, be sure to 
read and follow the safety precautions listed below as well as all 
other manuals, material safety data sheets, labels, etc.  Failure to 
observe Safety Precautions can result in injury or death.

This symbol appearing throughout this manual means 

ATTENTION!  BE ALERT! 

Your safety is involved.

The following definitions apply to 

DANGER, WARNING, CAUTION

found throughout this manual. 

Used to call attention to immediate haz-
ards which, if not avoided, will result in  
immediate, serious personal injury or loss 
of life.

Used to call attention to potential hazards 
which could result in personal injury or lost 
of life.

Used to call attention to hazards which 
could result in minor personal injury.

CAUTION

WARNING

DANGER

Содержание CD 110

Страница 1: ...e from the American Welding Society DO NOT permit untrained persons to install operate or maintain this equipment DO NOT attempt to install or operate this equipment until you have read and fully unde...

Страница 2: ...fitness for a particular purpose The liability shall arise only upon return of the defective goods at Buyer s expense after notice to Image The warranty shall be limited to replacement with like good...

Страница 3: ...nce damage improper repair or alteration by anyone other than the manufacturer or a service facility designated by the manufacturer WARNING These Safety Precautions are for your protection They summar...

Страница 4: ...ctical 8 DO NOT use welding current in damp areas if movement is confined or if there is danger of falling 9 Properly install and ground this equipment according to this Owner s Manual and national st...

Страница 5: ...F4 1 8 Connect work cable to the work as close to the welding area as practical to prevent welding current from traveling long possibly unknown paths and caus ing electric shock and fire hazards 9 Do...

Страница 6: ...service to prevent the fan from starting unexpectedly H F RADIATION CAN CAUSE INTERFERENCE 1 High Frequency H F can interfere with radio navigation safety services computers and communications equipm...

Страница 7: ...Standard W117 2 Code for Safety in Welding and Cutting American National Standards Institute 11 West 42nd Street New York NY 10036 8002 phone 212 642 4900 website www ansi org 1 ANSI Standard Z87 1 P...

Страница 8: ...n be configured to operate on 220V AC If you would like to wire your unit to operate on 220V the jumper link arrangement and the power cord plug must be changed NOTE Charge time will not vary between...

Страница 9: ...220V configuration only one jumper is used between terminals H2 and H3 If connecting as a 220V unit be sure and place the extra jumper in a safe place You will need it to reconnect the unit to 110V R...

Страница 10: ...the screw ring on the cable connector clockwise Step 2 This will lock the two together See Figure 4 The screw ring does not need to be overly tight Cable Connections Straight Polarity In straight pola...

Страница 11: ...error conditions ROTARY KNOBS Voltage Control Knob The upper rotary knob controls the weld voltage Turning the knob clockwise increases the weld voltage up to about 190V turning the knob counter clock...

Страница 12: ...his completes a weld sequence Note Contact must be made BEFORE the trigger is pressed otherwise welding will not occur Post Weld Sequence After the weld is complete but before the gun is pulled off th...

Страница 13: ...1 8 130 Med 1 4 1 8 150 Hi 5 16 Hi 3 16 140 Med Hi 3 16 150 Med 3 8 Hi 1 4 170 Hi 6mm Med 1 8 125 Low Hi 1 8 130 Med Med 1 8 90 Hi 8mm Hi 3 16 140 Med Hi 3 16 150 Med Base Weld Surface Material Accep...

Страница 14: ...ositioned against work on the timing or ignition tip the gun mechanisms are compressed The Trigger is pulled the ignition tip vaporizes and an arc is formed This arc melts the bottom of the stud and t...

Страница 15: ...ble on page 13 to ensure that you are using the cor rect voltage for the size stud you are trying to weld Studs or pins are not perpendicular to the work surface If the operator can not suitably hold...

Страница 16: ...counter clockwise Check voltage adjust potentiometer for correct functionality Faulty voltage potentiometer Verify voltage pot wiper has a resistance of 0 500 ohms Replace if defective Faulty bank sel...

Страница 17: ...fter a few seconds Charge SCR shorted or open Replace charge SCR Faulty power switch Replace power switch Faulty control board Replace control board Welder shuts down after a few minutes Charge SCR sh...

Страница 18: ...efer to the stud gun service manual for maintenance guidelines and instruc tions Cables Cables are also a frequent source trouble Users often drag the power supply around by the cables This can damage...

Страница 19: ...VSET Low L2 Hot VSET High 120 VAC Bank Switch Pin13 Breaker Trip Neutral Cap Minus Discharge Resistor Charge SCR Gate Gun Common Black Bridge Plus Coil RTN Blue Bank1 SCR Gate Trigger RTN White Bank2...

Страница 20: ...20 Parts List Section 7 1 2 3 4 6 7 11 12 15 16 20 6 9 10 8 5 19 13 14 22 18 17 23 24 30 32 28 35 36 37 39 42 34 33 41 31 27 26 25 40 29 7 38 to 24 to 34 Red Yellow Green...

Страница 21: ...tion Block PKK300 19 Negative Bus Bar 2 PKE2230 20 Charge Resistor ER50W 10A Charge Resistor Mounting Screw PPC11 37ZP 22 Weld Capacitor EC200 222KE 23 Card Guide PKK101 Item Description Part Number 2...

Страница 22: ...Please visit us on the web at www imageindustries com...

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