Image Industries CD 110 Скачать руководство пользователя страница 21

1

Parts 

List

Section 7    

Item

Description

Part Number

01

Handle

PKM111

Handle Screw

PPC31-62ZP

02

Sheet Metal Cover

PKS240-1

Cover Screws

HSC19-37ZP

03

Transformer

PKE501

Transformer Mounting Nut

NUC25-50

Transformer Mounting Screw

PPC25-50ZP

Transformer Voltage Select Jumper

PKH002

04

Diode Insulator

EI001

05

Bank Select Diode

ED5004

06

SCR

ESR5006SM

07

SCR Insulator Kit

EI002

08

#10-32 X 1/2 Hex Screw

HBC19F-50ZP

#10 Bellville Washer

WBC19

09

Isolator Shoulder Washer

WSN20-40-06 X 26-50

10

#10-32 X 3/8 Hex Screw

HBC19F-37ZP

11

Discharge Resistor

ER100W-100

12

Resistor Bracket

ERB-50

13

Positive Buss Bar

PKE2220

14

Negative Buss Bar

PPC25-75ZP

15

Cooling Fan

PKE900

Fan Mounting Screw

BHC16-125

16

Bridge Rectifier

EBR03504Q

17

Control Printed Circuit Board

PKP101

18

Capacitor Retention Block

PKK300

19

Negative Bus Bar #2

PKE2230

20

Charge Resistor

ER50W-10A

Charge Resistor Mounting Screw

PPC11-37ZP

22

Weld Capacitor

EC200-222KE

23

Card Guide

PKK101

Item

Description

Part Number

24

Positive Jumper

CW2SR-.65

25

Coupling Nut

NCC19-75ZP

26

Connector Stud

TRC19-5

27

Fan Guard

PKM900

28

Knob

PAM110

29

Face Plate Decal

PKD225

30

Voltage Meter

PKE101

31

Power Cord

PKE9000

Cord Grip

PKM50

32

Meter Bezel

PKM101

Bezel Push Nut

PKM102

33

Capacitance Selector Switch

PKE2

34

Weld SCR

PKE4

35

Red LED Lens

PKM81

Yellow LED Lens

PKM82

Green LED Lens

PKM83

Red LED

ELED-R5

Yellow LED

ELED-Y5

Green LED

ELED-G5

36

Power Switch/Breaker

PKE1

37

Red Ground (+pos) Cable Connector

CCL1/0RFR

38

Black Weld Cable (- neg) Connector

CCL!/0RFB

39

Control Cable Connector

CSS4MR

40

Chassis

PKC225

41

Voltage Select Potentioneter

ERV25-500

42

Weld SCR Mounting Bracket

PKE2120

 

ITEMS NOT SHOWN

 

43

Wiring Harness

PKH001

44

Filter Network Weld Output

PAE801

45

Weld Capacitor Tie Down Strap

CTN19-14.5

Содержание CD 110

Страница 1: ...e from the American Welding Society DO NOT permit untrained persons to install operate or maintain this equipment DO NOT attempt to install or operate this equipment until you have read and fully unde...

Страница 2: ...fitness for a particular purpose The liability shall arise only upon return of the defective goods at Buyer s expense after notice to Image The warranty shall be limited to replacement with like good...

Страница 3: ...nce damage improper repair or alteration by anyone other than the manufacturer or a service facility designated by the manufacturer WARNING These Safety Precautions are for your protection They summar...

Страница 4: ...ctical 8 DO NOT use welding current in damp areas if movement is confined or if there is danger of falling 9 Properly install and ground this equipment according to this Owner s Manual and national st...

Страница 5: ...F4 1 8 Connect work cable to the work as close to the welding area as practical to prevent welding current from traveling long possibly unknown paths and caus ing electric shock and fire hazards 9 Do...

Страница 6: ...service to prevent the fan from starting unexpectedly H F RADIATION CAN CAUSE INTERFERENCE 1 High Frequency H F can interfere with radio navigation safety services computers and communications equipm...

Страница 7: ...Standard W117 2 Code for Safety in Welding and Cutting American National Standards Institute 11 West 42nd Street New York NY 10036 8002 phone 212 642 4900 website www ansi org 1 ANSI Standard Z87 1 P...

Страница 8: ...n be configured to operate on 220V AC If you would like to wire your unit to operate on 220V the jumper link arrangement and the power cord plug must be changed NOTE Charge time will not vary between...

Страница 9: ...220V configuration only one jumper is used between terminals H2 and H3 If connecting as a 220V unit be sure and place the extra jumper in a safe place You will need it to reconnect the unit to 110V R...

Страница 10: ...the screw ring on the cable connector clockwise Step 2 This will lock the two together See Figure 4 The screw ring does not need to be overly tight Cable Connections Straight Polarity In straight pola...

Страница 11: ...error conditions ROTARY KNOBS Voltage Control Knob The upper rotary knob controls the weld voltage Turning the knob clockwise increases the weld voltage up to about 190V turning the knob counter clock...

Страница 12: ...his completes a weld sequence Note Contact must be made BEFORE the trigger is pressed otherwise welding will not occur Post Weld Sequence After the weld is complete but before the gun is pulled off th...

Страница 13: ...1 8 130 Med 1 4 1 8 150 Hi 5 16 Hi 3 16 140 Med Hi 3 16 150 Med 3 8 Hi 1 4 170 Hi 6mm Med 1 8 125 Low Hi 1 8 130 Med Med 1 8 90 Hi 8mm Hi 3 16 140 Med Hi 3 16 150 Med Base Weld Surface Material Accep...

Страница 14: ...ositioned against work on the timing or ignition tip the gun mechanisms are compressed The Trigger is pulled the ignition tip vaporizes and an arc is formed This arc melts the bottom of the stud and t...

Страница 15: ...ble on page 13 to ensure that you are using the cor rect voltage for the size stud you are trying to weld Studs or pins are not perpendicular to the work surface If the operator can not suitably hold...

Страница 16: ...counter clockwise Check voltage adjust potentiometer for correct functionality Faulty voltage potentiometer Verify voltage pot wiper has a resistance of 0 500 ohms Replace if defective Faulty bank sel...

Страница 17: ...fter a few seconds Charge SCR shorted or open Replace charge SCR Faulty power switch Replace power switch Faulty control board Replace control board Welder shuts down after a few minutes Charge SCR sh...

Страница 18: ...efer to the stud gun service manual for maintenance guidelines and instruc tions Cables Cables are also a frequent source trouble Users often drag the power supply around by the cables This can damage...

Страница 19: ...VSET Low L2 Hot VSET High 120 VAC Bank Switch Pin13 Breaker Trip Neutral Cap Minus Discharge Resistor Charge SCR Gate Gun Common Black Bridge Plus Coil RTN Blue Bank1 SCR Gate Trigger RTN White Bank2...

Страница 20: ...20 Parts List Section 7 1 2 3 4 6 7 11 12 15 16 20 6 9 10 8 5 19 13 14 22 18 17 23 24 30 32 28 35 36 37 39 42 34 33 41 31 27 26 25 40 29 7 38 to 24 to 34 Red Yellow Green...

Страница 21: ...tion Block PKK300 19 Negative Bus Bar 2 PKE2230 20 Charge Resistor ER50W 10A Charge Resistor Mounting Screw PPC11 37ZP 22 Weld Capacitor EC200 222KE 23 Card Guide PKK101 Item Description Part Number 2...

Страница 22: ...Please visit us on the web at www imageindustries com...

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