Contents
Contents
1
Important Information .......................................................................................................................................4
1.1
General Information.............................................................................................................................................4
1.2
Target Groups......................................................................................................................................................4
1.3
Intended Use .......................................................................................................................................................4
1.4
Use for an Unauthorized Purpose .......................................................................................................................4
1.5
Safety Devices.....................................................................................................................................................5
1.6
Meaning of the Warning notes.............................................................................................................................5
1.7
Product Standards, Safety Regulations ..............................................................................................................5
2
Basic Safety Instructions..................................................................................................................................6
2.1
General Information.............................................................................................................................................6
2.2
Electricity .............................................................................................................................................................6
2.3
High Temperatures..............................................................................................................................................6
2.4
Mechanical Systems............................................................................................................................................7
2.5
Hazardous Substances .......................................................................................................................................8
3
Description .........................................................................................................................................................9
3.1
Design..................................................................................................................................................................9
3.2
Function .............................................................................................................................................................10
3.2.1
Diagram of the layout of a chemvac pump system ...........................................................................................10
3.3
Applications .......................................................................................................................................................11
3.4
Scope of Delivery...............................................................................................................................................11
4
Technical Data .................................................................................................................................................12
4.1
Dimensions ........................................................................................................................................................12
4.2
Intake Pressure / Pumping Speed - Diagram....................................................................................................12
4.3
Device data - chemvac Combination Pump Systems .......................................................................................13
4.3.1
Device data - Rotary vane pump.......................................................................................................................14
4.3.2
Device data - Diaphragm pumps.......................................................................................................................15
5
Installation and Operation ..............................................................................................................................16
5.1
Unpacking..........................................................................................................................................................16
5.2
Installation and Connection ...............................................................................................................................16
5.3
Operation ...........................................................................................................................................................16
5.4
Storage ..............................................................................................................................................................17
5.5
Scrap Disposal...................................................................................................................................................17
6
Maintenance and Servicing ............................................................................................................................18
6.1
General Requirements ......................................................................................................................................18
6.2
Maintenance Performed by the User.................................................................................................................18
6.2.1
Maintenance of the rotary vane pump...............................................................................................................19
6.2.1.1
Oil check ............................................................................................................................................................19
6.2.1.2
Oil change..........................................................................................................................................................20
6.2.1.3
Changing the oil type.........................................................................................................................................21
6.2.2
Maintenance of the diaphragm pump................................................................................................................21
6.2.2.1
Disassembly - MPC 101 Zp...............................................................................................................................22
6.2.2.2
Assembly - MPC 101 Zp....................................................................................................................................22
6.2.2.3
Disassembly - MPC 301 Zp...............................................................................................................................23
6.2.2.4
Assembly - MPC 301 Zp....................................................................................................................................23
6.2.2.5
Test....................................................................................................................................................................23
6.3
Maintenance by the Manufacturer.....................................................................................................................24
6.3.1
Servicing ............................................................................................................................................................24
6.4
Damage Report .................................................................................................................................................24
7
Troubleshooting ..............................................................................................................................................25
8
Overview of spare parts..................................................................................................................................26
8.1
Gasket set - rotary vane pumps ........................................................................................................................26
8.2
Maintenance kit - rotary vane pumps ................................................................................................................27
8.3
Maintenance kit - diaphragm pumps .................................................................................................................27
8.4
Complete view - chemvac combination pump system ......................................................................................28
8.4.1
List of spare parts - chemvac combination pump system .................................................................................29
8.5
Spare part view - P 6 Z......................................................................................................................................30
8.5.1
List of spare parts - rotary vane pump P 6 Z.....................................................................................................31
8.6
Spare part view - P 12 Z, P 23 Z .......................................................................................................................32
8.6.1
List of spare parts - rotary vane pump P 12 Z...................................................................................................33
8.6.2
List of spare parts - rotary vane pump P 23 Z...................................................................................................34
8.7
Spare part view - MPC 101 Zp ..........................................................................................................................35
8.7.1
List of spare parts - diaphragm pump MPC 101 Zp ..........................................................................................35
8.8
Spare part view - MPC 301 Zp ..........................................................................................................................36
8.8.1
List of spare parts - diaphragm pump MPC 301 Zp ..........................................................................................36
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