Ilmvac 12 Z - 301 chemvac Скачать руководство пользователя страница 1

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Operation Manual

chemvac Combination Pump Systems

Types 6 Z - 101

chemvac

12 Z - 301

chemvac

23 Z - 301

chemvac

109025

2008-

Содержание 12 Z - 301 chemvac

Страница 1: ...Operation Manual chemvac Combination Pump Systems Types 6 Z 101 chemvac 12 Z 301 chemvac 23 Z 301 chemvac 109025 2008 12 12...

Страница 2: ...owed without the prior written permission of ILMVAC GmbH All rights under the copyright laws are expressly reserved by ILMVAC GmbH We reserve the right to make changes and amendments ILMVAC GmbH Am Vo...

Страница 3: ...quirements 18 6 2 Maintenance Performed by the User 18 6 2 1 Maintenance of the rotary vane pump 19 6 2 1 1 Oil check 19 6 2 1 2 Oil change 20 6 2 1 3 Changing the oil type 21 6 2 2 Maintenance of the...

Страница 4: ...d Service personnel for combination pump systems The personnel operating and maintaining the rotary vane pumps must have the technical competence required to perform the work that has to be done The u...

Страница 5: ...eration of electrical installations EN 61010 1 Safety for laboratory devices EN 50081 1 2 Electromagnetic compatibility EMC Generic specification Interference resistance for residential business and i...

Страница 6: ...accordance with the legal regulations The local regulations apply in foreign countries 2 2 Electricity The chemvac Combination Pump Systems are supplied for operating mode S1 Please note that the tes...

Страница 7: ...an environmentally compatible manner Maintain a space of least 20 cm between the pumps and adjacent parts in order to enable the pumps to cool WARNING Solid particles in the pumping medium impair the...

Страница 8: ...not permitted to pump gases that are combustible or prone to explosion Explosive gases The chemvac Combination Pump Systems is not certified according to ATEX guidelines 94 9 EC Aggressive gases For...

Страница 9: ...the pressure control valve 4 integrated into the valve block 3 The separator AKD 3 catches condensates forming on the pressure side The exhaust filter in tegrated into the AKD reduces the emission of...

Страница 10: ...p operating temperature and the under pressure created in the oil casing via the diaphragm pump The under pressure is indicated by the manometer that on the rotary vane pump is The pressure at the man...

Страница 11: ...t vapours including those soluble in oil ceramic sintering plants with aggressive by products and plasma etching plants freeze drying Special designs Special chemvac combination pump systems can be su...

Страница 12: ...imensions B T H chemvac types Order no mm 6 Z 101 109023 500 300 340 12 Z 301 109024 590 310 420 23 Z 301 109025 590 310 420 Fig 3 Dimensions 4 2 Intake Pressure Pumping Speed Diagram Fig 4 Intake Pre...

Страница 13: ...45635 part 13 dB A 53 54 54 Water vapour tolerance mbar 70 80 45 Oil filling ml 1000 1400 1000 Voltage Frequency V Hz 230 50 60 Power complete kW 0 4 0 9 0 9 Operating mode S 1 Type of protection DIN...

Страница 14: ...Suction pressure port small flange DN 16 KF DN 25 KF DN 25 KF Ambient temperature C 20 to 40 Max operating gas temperature C 40 Noise level DIN 45635 part 13 dB A 53 54 54 Water vapour tolerance mbar...

Страница 15: ...hose NW 8 Ambient temperature C 10 to 40 Max operating gas temperature C 60 Bearing maintenance free Noise level DIN 45635 part 13 dB A 44 Voltage Frequency V Hz 230 50 60 Motor power kW 0 06 0 18 Op...

Страница 16: ...n are absolutely safe and harmless Check that the connections are properly seated Connect the pump system to the electric supply mains and switch on 5 3 Operation CAUTION Observe the basic safety inst...

Страница 17: ...hin the temperature range from 5 to 40 C and at a relative air humidity 90 Leave the protective elements on the suction and pressure ports Another equally good pro tection may be used 5 5 Scrap Dispos...

Страница 18: ...tances Check that the filter cartridge is in good working order The filter cartridge must be exchanged if the in built valve is actuated during operation Check that the pressure control valve is in go...

Страница 19: ...10 Open spanner SW 22 826801 6 Allan key SW 5 1 screw plug for oil filling 2 oil drain screw plug 3 Oil sight glass 4 lower marking MIN 5 upper marking MAX Fig 5 Oil level control 6 2 1 1 Oil check CA...

Страница 20: ...ilt the vacuum pump slightly catch the oil in a suitable vessel and dispose of it in accor dance with the applicable regulations WARNING Avoid skin contact with the oil Dispose of the oil in accordanc...

Страница 21: ...the same manner Non compatible oils These oils cannot replace each other that is they cannot be mixed LABOVAC 10 and LABOVAC 13 are examples which can be named here Even complete disassembly and clean...

Страница 22: ...enew defective parts if necessary Wear protective gloves Parts must be renewed at the intervals stated in this Operating Manual or as speci fied by the user internally Do not clean with compressed air...

Страница 23: ...iaphragm is lying in a horizontal position Use the size 3 pin type face wrench to tighten the pressure disc 8 the diaphragm 7 and the strain washer 6 with the correct torque of 2 4 Nm Bring the connec...

Страница 24: ...lly live components the vacuum pump must be made safe by removing the mains supply plug from the socket or by switching off the main contractor and preventing it from being switched on again The vacuu...

Страница 25: ...pump defective Repair by ILMVAC service de partment or replace if necessary The combination pump system does not gen erate a vacuum Oil is heavily contaminated by condensate Change oil Suction line d...

Страница 26: ...nsisting of Piece Order no Piece Order no Radial shaft seal 18 x 24 x 3 1 829417 Shaft seal 18 x 28 x 7 BAUMX7 1 829413 Shaft seal 18 x 30 x 6 6 5 BABSL 1 828412 Shaft seal 22 x 32 x 6 BABSL 1 829430...

Страница 27: ...l pump 2 300149 01 2 300072 2 300072 Rotary vane high stage 2 300893 2 300940 03 2 300916 12 Rotary vane pre stage 2 300876 2 300916 11 2 300916 11 Compression spring 0 5 x 4 x 21 5 x 28 3 824977 Comp...

Страница 28: ...Overview of spare parts 8 4 Complete view chemvac combination pump system Fig 7 Complete view chemvac combination pump system 28 109025...

Страница 29: ...e chapter 8 8 1 4000482 27 4000482 27 3 Separator exhaust side AKD 16 1 300883 300885 300885 4 Over pressure valve complete consisting of item no 4a 4e 1 109502 109508 109508 4a Insert 1 109502 03 109...

Страница 30: ...Overview of spare parts 8 5 Spare part view P 6 Z Fig 8 Exploded view P 6 Z 30 109025...

Страница 31: ...ane high stage 2 300893 300893 23 Intermediate bearing 1 300931 04 300931 04 24 Pump casing pre stage 1 300931 05 300931 05 25 Rotor pre stage 1 300931 10 300931 10 26 Rotary vane pre stage 2 300876 3...

Страница 32: ...Overview of spare parts 8 6 Spare part view P 12 Z P 23 Z Fig 9 Exploded view P 12 Z P 23 Z 32 109025...

Страница 33: ...e bearing 1 300916 04 300916 04 23 Pump casing pre stage 1 300916 03 300916 03 24 Rotor pre stage 1 300916 09 300916 09 25 Rotary vane pre stage 2 300916 11 300916 11 26 Rotary vane oil pump 2 300072...

Страница 34: ...te bearing 1 300916 04 300916 04 23 Pump casing pre stage 1 300916 03 300916 03 24 Rotor pre stage 1 300916 09 300916 09 25 Rotary vane pre stage 2 300916 11 300916 11 26 Rotary vane oil pump 2 300072...

Страница 35: ...456 62 Drive complete consisting of position 3 5 1 400763 01 400763 01 3 Eccentric 1 400770 400770 4 Piston rod with ball bearing 2 400771 01 400771 01 5 Close tolerance spacer 20 x 28 x 1 3 824957 2...

Страница 36: ...400648 5 Close tolerance spacer 25 x 35 x 1 4 824957 1 6 Piston rod with ball bearing 2 400647 01 7 Mass balance 1 400678 8 Motor 230 V 50 60 Hz 0 18 kW 1 826420 01 9 Rubber metal pad 4 829141 2 10 Ru...

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