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15 

6.6  Zero calibration 

 

The internal pressure sensor should be calibrated once daily before use. Zero calibration is 
used for this purpose. The sub-item "Zero calibration" contains the following options: 

-

 

Type 

-

 

Start 0kPa 

The adjustment type is factory set to "one point" and cannot be changed in v1.00. 

Perform one-point zero calibration:

 

First, please make sure that the control line is de-energised. The easiest way to achieve this 
is by decoupling the two control lines (11) and (14) and keeping them at ambient pressure. 

Secure the vehicle against "rolling away" beforehand!

 Select the sub-item "Start 0kPa". 

Zero calibration is performed via "Enter" (3). If the calibration is successful, the message "Zero 
calibration successful!" appears on the display, which must be acknowledged with "OK" (3). 

6.7  Pressure adjustment in the supply line 

 
To provide a defined air pressure in the supply line (17), the BTU is equipped with an adjustable 
precision pressure regulator. This regulator can be used to set the required supply pressure 
for supplying the test vehicle. A test connection (18) for measuring and recording by means of 
external devices is available. 

Additional information about the precision pressure regulator: 

The system is set up to provide the precision pressure regulator with its own air consumption. 
This means that some noise is audible at the vent outlet, depending on the set pressure value. 

6.8  Measuring point "control pressure" 

 

Via the test connection (23), the pressure in the control line is available for measurement and 
recording using external devices. 

6.9  Settings 

 
In the settings you can define the system start-up state of the REC pin (VBox recording) to the 
VBox. You can choose between the following states: 

Rec ON: The REC pin is open at system start-up. The VBox is recording. 
Rec OFF: The REC pin is closed at system start-up. The VBox does not record. 

Furthermore, the language can be changed. The following languages are available: 

DE (German) 
EN (English) 

To change an option, the desired point is selected using "arrow keys". Press "Enter" to change 
the option. The changes are saved only when you exit the settings via "Exit". 

Additionally, the real-time clock is displayed. 

 

 

Содержание BTU-100

Страница 1: ...Edition 06 2021 D 04 B 51602 EN 00 INSTALLATION AND OPERATING INSTRUCTIONS BTU 100 Brake Test Unit...

Страница 2: ...e Steam is our passion and we offer you the entire programme for the safe and economic operation of your plants especially in the steam and condensate sector Please read the installation and operating...

Страница 3: ...6 1 2 2Limitations of use 7 1 2 3Avoidance of risks and damage 7 1 3 Exclusion of liability 7 2 General information 7 3 Introduction 8 3 1 Scope of delivery 9 4 Design 9 4 1 Control unit a 9 4 2 Pneu...

Страница 4: ...6 8 Measuring point control pressure 15 6 9 Settings 15 6 10 Info 16 7 External start stop button 16 8 Alerts 16 8 1 Alert Warning Perform zero calibration of pressure sensor 16 8 2 Alert Beware Press...

Страница 5: ...asks IGEMA GmbH accepts no liability for damage to property or personal injury caused by unqualified persons or by failure to observe these installation and operating instructions If no sufficiently q...

Страница 6: ...e accident prevention regulations and system specific safety instructions Read and observe the commissioning and operating instructions The device may only be used and put into operation by appropriat...

Страница 7: ...xpertise Read and observe the commissioning and operating instructions carefully and keep them in a safe place Take note of and follow the commissioning and operating instructions printed in bold and...

Страница 8: ...Requirements for the testing and performance of braking systems and trailer braking coupling and vehicles equipped therewith 2 2 3 type 0 test for vehicles of categories R and S Due to the defined tes...

Страница 9: ...ion cable 1 5m f 1x Adapter cable power supply DIN9680 standard vehicle plug 0 2m g 1x Protection and transport case Hand held Control unit and accessories 4 Design 4 1 Control unit a Index Descriptio...

Страница 10: ...0 8 bar 30 50 80 kPa 16 Pressure gauge for supply pressure outlet 17 Supply pressure outlet Red 18 Test connection M16x1 5 external thread 19 Electronics box ECU 20 Cable connection to the control uni...

Страница 11: ...is designed for a voltage of 12 24V DC A DIN 9680 plug and a standard vehicle plug in the form of an adapter cable are available as connection options 5 2 Connection diagram 5 3 Pin assignment Control...

Страница 12: ...s the customer s logo with the following information is displayed Last service Serial number This information can also be displayed later under the menu item Info Press the OK button 2 to enter the ma...

Страница 13: ...in an error message Pressure switch triggered Use the purple yellow button 10 3 to switch back to the Stop status and then reactivate the locking function Status Run By pressing the Start button 2 fro...

Страница 14: ...the target pressure can be changed in run mode The two arrow keys 10 and 9 are used for this purpose Briefly pressing on the button changes the value by 10 kPa and if held for longer it will change b...

Страница 15: ...he required supply pressure for supplying the test vehicle A test connection 18 for measuring and recording by means of external devices is available Additional information about the precision pressur...

Страница 16: ...ure If the external start stop button is connected the device blocks triggering via the control unit 8 Alerts The following alerts may appear on the display during operation Warning Perform zero calib...

Страница 17: ...ing function is interrupted in the Attention and Run status This means that during operation the active control is deactivated and the brake pressure from the towing vehicle is available in the contro...

Страница 18: ...18 Enter 9 Menu layout Key Blue Yellow External start stop button External start stop button Target pressure Rec ON OFF Atten Start Exit All buttons 3 seconds OK OK...

Страница 19: ...er Enter Enter Down Target pressure Exit Language Rec ON OFF Exit Enter OK Down Exit Key Blue Yellow External start stop button External start stop button Target pressure Rec ON OFF Atten Start Exit A...

Страница 20: ...20 Enter Exit...

Страница 21: ...21 10 Technical data Voltage 12 24 V DC Power 33 W Max operating pressure 1000 kPa...

Страница 22: ...22 11 Declaration of conformity...

Страница 23: ...23...

Страница 24: ...24...

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