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dmf2dl5sm-rev0316 

Model DMF2  Page 6  

AIR INLET & PRIMING

For start-up, open an air valve approximately 1/2" to 3/4" turn. After the unit 

primes, an air valve can be opened to increase flow as desired. If opening 

the valve increases cycling rate, but does not increase flow rate, cavitation 

has occurred, and the valve should be closed slightly.

For the most efficient use of compressed air and the longest diaphragm 

life, throttle the air inlet to the lowest cycling rate that does not reduce flow.

A NOTE ABOUT AIR VALVE LUBRICATION

The SANDPIPER pump’s pilot valve and main air valve assemblies are 

designed to operate WITHOUT lubrication. This is the preferred mode of 

operation. There may be instances of personal preference, or poor quality 

air supplies when lubrication of the compressed air supply is required. The 

pump air system will operate with properly lubricated compressed air supplies. 

Proper lubrication of the compressed air supply would entail the use of an 

air line lubricator (available from Warren Rupp) set to deliver one drop of 

10 wt., non-detergent oil for every 20 SCFM of air the pump consumed at 

its point of operation. Consult the pump’s published Performance Curve to  

determine this.

It is important to remember to inspect the sleeve and spool set routinely. 

It should move back and forth freely. This is most important when the air 

supply is lubricated. If a lubricator is used, oil accumulation will, over time, 

collect any debris from the compressed air. This can prevent the pump from 

operating properly.

Water in the compressed air supply can create problems such as icing 

or freezing of the exhaust air causing the pump to cycle erratically, or stop 

operating. This can be addressed by using a point of use air dryer to supplement 

a plant’s air drying equipment. This device will remove excess water from the 

compressed air supply and alleviate the icing or freezing problem.

ESADS+PLUS:  
EXTERNALLY SERVICEABLE AIR DISTRIBUTION SYSTEM

Please refer to the exploded view drawing and parts list in the Service 

Manual supplied with your pump. If you need replacement or additional 

copies, contact your local Warren Rupp Distributor, or the Warren Rupp 

factory Literature Department at the number shown below. To receive the 

correct manual, you must specify the MODEL and TYPE information found 

on the name plate of the pump.

MODELS WITH 1" SUCTION/DISCHARGE OR LARGER, 
AND METAL CENTER SECTIONS:

The main air valve sleeve and spool set is located in the valve body mounted 

on the pump with four hex head capscrews. The valve body assembly is  

removed from the pump by removing these four hex head capscrews.

With the valve body assembly off the pump, access to the sleeve and 

spool set is made by removing four hex head capscrews (each end) on the 

end caps of the valve body assembly. With the end caps removed, slide the 

spool back and forth in the sleeve. The spool is closely sized to the sleeve 

and must move freely to allow for proper pump operation. An accumulation 

of oil, dirt or other contaminants from the pump’s air supply, or from a failed 

diaphragm, may prevent the spool from moving freely. This can cause the 

spool to stick in a position that prevents the pump from operating. If this is 

the case, the sleeve and spool set should be removed from the valve body 

for cleaning and further inspection.

Tel:  866-777-6060 
Fax: 866-777-6383

Springer Pumps, LLC 

Website: www.springerpumps.com 

Int'l: +001 267 404 2910

Содержание Warren Rupp DMF2

Страница 1: ...lap Valve Servicing 7 Diaphragm Servicing 8 Reassembly 8 Pilot Valve 9 Pilot Valve Actuator 9 Service Instructions Troubleshooting 9 Warranty 9 Material Codes 10 Composite Repair Parts List DMF2S 11 1...

Страница 2: ...When the pump is used for materials that tend to settle out or solidify the pump should be flushed after each use to prevent damage In freezing temperatures the pump should be completely drained betw...

Страница 3: ...PSI 80 PSI 100 PSI 10 0 20 30 40 50 60 70 80 90 100 20 0 40 60 80 100 120 140 160 10 17 20 34 30 51 40 68 50 85 60 101 9 70 118 9 80 135 9 90 152 9 100 169 9 150 254 9 0 200 300 400 500 600 BAR 100 0...

Страница 4: ...TION To order a pump or replacement parts first enter the Model Number DMF2R or DMF2S followed by the Type Designation listed below in the far left column Materials Operating Temperatures For specific...

Страница 5: ...119 27 00 686 13 50 343 3 4 NPT AIR INLET SUCTION PORT 2 CAM AND GROOVE DISCHARGE PORT 2 CAM AND GROOVE 3 4 NP 5 58 142 19 80 503 24 50 622 5 58 142 4 69 119 27 00 686 13 50 343 PT AIR INLET SUCTION...

Страница 6: ...0 5 58 142 3 4 NPT AIR INLET SUCTION PORT 2 CAM AND GROOVE DISCHARGE PORT 2 CAM AND GROOVE 3 4 NPT AIR EXHAUST 32 00 813 23 85 606 8 73 222 5 58 142 18 50 470 5 58 142 3 4 NPT AIR INLET SUCTION PORT 2...

Страница 7: ...an internal pilot valve which alternately pressurizes one side of the air distribution valve spool while exhausting the other side The pilot valve is shifted at each end of the diaphragm stroke by the...

Страница 8: ...eezing of the exhaust air causing the pump to cycle erratically or stop operating Thiscanbeaddressedbyusingapointofuseairdryertosupplement a plant s air drying equipment This device will remove excess...

Страница 9: ...on the valve body and intermediate reinstall the valve body on the pump using new gaskets Tighten the four hex head capscrews evenly and in an alternating cross pattern AIR EXHAUST If a diaphragm fail...

Страница 10: ...outward or toward the head of the center screw Make sure both plates are installed with outer radii against the diaphragm After all components are in position in a vise and hand tight set a torque wr...

Страница 11: ...a period of five years against defective material and workmanship PROBLEM Pump cycles but will not pump Note higher suction lifts require faster cycling speed for priming POSSIBLE CAUSES A Air leak i...

Страница 12: ...Grade EPDM Color GRAY 370 Butyl Rubber Color Coded BROWN 371 Philthane Tuftane 374 Carboxylated Nitrile 375 Fluorinated Nitrile 378 High Density Polypropylene 379 Conductive Nitrile Color Coded RED SI...

Страница 13: ...EW HEX HD 7 16 14 X 1 8 15 170 026 330 CAPSCREW HEX HEAD 2 16 170 032 330 CAPSCREW HEX HEAD 8 17 170 035 330 CAPSCREW HEX HD 7 16 14 X 1 50 12 18 170 045 330 CAPSCREW HEX HEAD 4 19 170 052 330 CAPSCRE...

Страница 14: ...E 1 4 4 46 620 011 114 PLUNGER ACTUATOR 2 47 670 005 110 RETAINER FLAP VALVE 4 48 675 013 360 RING SEALING 4 49 685 007 120 ROD DIAPHRAGM 1 50 720 004 360 SEAL U CUP 2 51 722 004 110 SEAT FLAP VALVE 4...

Страница 15: ...4 7 16 12 27 10 39 1 18 4 5 F 5 C 5 B 5 E 5 D 31 5 A 30 34 56 14 38 46 11 3 50 40 49 57 21 56 17 45 53 35 55 54 13 56 36 2 17 6 32 28 9 2015 Warren Rupp Inc All rights reserved Printed in U S A Model...

Страница 16: ...W HEX HEAD 8 14 170 024 330 CAPSCREW HEX HD 7 16 14 X 1 8 15 170 026 330 CAPSCREW HEX HEAD 2 16 170 032 330 CAPSCREW HEX HEAD 8 17 170 035 330 CAPSCREW HEX HD 7 16 14 X 1 50 8 18 170 045 330 CAPSCREW...

Страница 17: ...E 1 4 4 46 620 011 114 PLUNGER ACTUATOR 2 47 670 005 110 RETAINER FLAP VALVE 4 48 675 013 360 RING SEALING 4 49 685 007 120 ROD DIAPHRAGM 1 50 720 004 360 SEAL U CUP 2 51 722 004 110 SEAT FLAP VALVE 4...

Страница 18: ...F 5 C 5 B 5 E 5 D 31 5 A 30 34 56 14 38 46 11 3 50 40 49 57 21 56 17 45 53 35 55 54 13 19 2 35 55 32 6 28 9 2015 Warren Rupp Inc All rights reserved SANDPIPER is a registered tradename of Warren Rupp...

Страница 19: ...nnex VIII This product has used Harmonized Standard EN809 1998 A1 2009 Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance 5 YEAR Limited Product Warranty Warren Rupp Inc...

Страница 20: ...Pumps and Surge Suppressors Technical File No 203104000 1410 MER AODD Air Operated Double Diaphragm Pumps EC Type Examination Certificate No Pumps KEMA 09ATEX0071 X DEKRA Certification B V 0344 Meande...

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