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dmf2dl5sm-rev0316 

Model DMF2  Page 5  

PRINCIPLE OF PUMP OPERATION

This flap swing  valve pump is powered by compressed air and is a 1:1 

 

pressure ratio design. It alternately pressurizes the inner side of one diaphragm 

chamber, while simultaneously exhausting the other inner chamber. This 

causes the diaphragms, which are connected by a common rod, to move 

endwise. Air pressure is applied over the entire surface of the diaphragm, 

while liquid is discharged from the opposite side. The diaphragm operates 

under a balanced condition during the discharge stroke, which allows the unit 

to be operated at discharge heads over 200 feet (61 meters) of water head.

Since the diaphragms are connected by a common rod, secured by plates 

to the center of the diaphragms, one diaphragm performs the discharge stroke, 

while the other is pulled to perform the suction stroke in the opposite chamber.

For maximum diaphragm life, keep the pump as close to the liquid being 

pumped as possible. Positive suction head in excess of 10 feet of liquid (3.048 meters) may require a back pressure 

regulating device. This will maximize diaphragm life.

Alternate pressuring and exhausting of the diaphragm chamber is performed by means of an externally mounted, 

pilot operated, four-way spool type air distribution valve. When the spool shifts to one end of the valve body, inlet air 

pressure is applied to one diaphragm chamber and the other diaphragm chamber exhausts. When the spool shifts to 

the opposite end of the valve body, the porting of chambers is reversed. The air distribution valve spool is moved by 

an internal pilot valve which alternately pressurizes one side of the air distribution valve spool, while exhausting the 

other side. The pilot valve is shifted at each end of the diaphragm stroke by the diaphragm plate coming in contact 

with the end of the pilot spool. This pushes it into position for shifting of the air distribution valve.

The chambers are manifolded together with a suction and discharge flap-type check valve for each chamber, 

maintaining flow in one direction through the pump.

INSTALLATION & START-UP

 Locate the pump as close to the product being pumped as possible, keeping suction line length and number of 

fittings to a minimum. Do not reduce line size.

 For installations of rigid piping, short flexible sections of hose should be installed between pump and piping. This reduces 

vibration and strain to the piping system. A Warren Rupp Tranquilizer

®

 surge suppressor is recommended to further reduce  

pulsation in flow.

 This pump was tested at the factory prior to shipment and is ready for operation. It is completely self-priming 

from a dry start for suction lifts of 20 feet (6.096 meters) or less. For suction lifts exceeding 20 feet of liquid, fill the 

chambers with liquid prior to priming.

AIR SUPPLY

Air supply pressures cannot exceed 125 psi (8.61 bar). Connect the pump air inlet to an air supply of sufficient capacity 

and pressure required for desired performance. When the air line is solid piping, use a short length of flexible hose [not less 

 

than 3/4" (19mm) in diameter] between pump and piping to eliminate strain to pipes.

Heavy Duty Flap

SERVICE AND OPERATING MANUAL

Model DMF2R

DMF2S 

2" Flap Valve Pump 

Type 5 

II 2GD T5

See pages 20 & 21 

for ATEX ratings

DR  LLERS

S E R I E S

Tel:  866-777-6060 
Fax: 866-777-6383

Springer Pumps, LLC 

Website: www.springerpumps.com 

Int'l: +001 267 404 2910

Содержание Warren Rupp DMF2

Страница 1: ...lap Valve Servicing 7 Diaphragm Servicing 8 Reassembly 8 Pilot Valve 9 Pilot Valve Actuator 9 Service Instructions Troubleshooting 9 Warranty 9 Material Codes 10 Composite Repair Parts List DMF2S 11 1...

Страница 2: ...When the pump is used for materials that tend to settle out or solidify the pump should be flushed after each use to prevent damage In freezing temperatures the pump should be completely drained betw...

Страница 3: ...PSI 80 PSI 100 PSI 10 0 20 30 40 50 60 70 80 90 100 20 0 40 60 80 100 120 140 160 10 17 20 34 30 51 40 68 50 85 60 101 9 70 118 9 80 135 9 90 152 9 100 169 9 150 254 9 0 200 300 400 500 600 BAR 100 0...

Страница 4: ...TION To order a pump or replacement parts first enter the Model Number DMF2R or DMF2S followed by the Type Designation listed below in the far left column Materials Operating Temperatures For specific...

Страница 5: ...119 27 00 686 13 50 343 3 4 NPT AIR INLET SUCTION PORT 2 CAM AND GROOVE DISCHARGE PORT 2 CAM AND GROOVE 3 4 NP 5 58 142 19 80 503 24 50 622 5 58 142 4 69 119 27 00 686 13 50 343 PT AIR INLET SUCTION...

Страница 6: ...0 5 58 142 3 4 NPT AIR INLET SUCTION PORT 2 CAM AND GROOVE DISCHARGE PORT 2 CAM AND GROOVE 3 4 NPT AIR EXHAUST 32 00 813 23 85 606 8 73 222 5 58 142 18 50 470 5 58 142 3 4 NPT AIR INLET SUCTION PORT 2...

Страница 7: ...an internal pilot valve which alternately pressurizes one side of the air distribution valve spool while exhausting the other side The pilot valve is shifted at each end of the diaphragm stroke by the...

Страница 8: ...eezing of the exhaust air causing the pump to cycle erratically or stop operating Thiscanbeaddressedbyusingapointofuseairdryertosupplement a plant s air drying equipment This device will remove excess...

Страница 9: ...on the valve body and intermediate reinstall the valve body on the pump using new gaskets Tighten the four hex head capscrews evenly and in an alternating cross pattern AIR EXHAUST If a diaphragm fail...

Страница 10: ...outward or toward the head of the center screw Make sure both plates are installed with outer radii against the diaphragm After all components are in position in a vise and hand tight set a torque wr...

Страница 11: ...a period of five years against defective material and workmanship PROBLEM Pump cycles but will not pump Note higher suction lifts require faster cycling speed for priming POSSIBLE CAUSES A Air leak i...

Страница 12: ...Grade EPDM Color GRAY 370 Butyl Rubber Color Coded BROWN 371 Philthane Tuftane 374 Carboxylated Nitrile 375 Fluorinated Nitrile 378 High Density Polypropylene 379 Conductive Nitrile Color Coded RED SI...

Страница 13: ...EW HEX HD 7 16 14 X 1 8 15 170 026 330 CAPSCREW HEX HEAD 2 16 170 032 330 CAPSCREW HEX HEAD 8 17 170 035 330 CAPSCREW HEX HD 7 16 14 X 1 50 12 18 170 045 330 CAPSCREW HEX HEAD 4 19 170 052 330 CAPSCRE...

Страница 14: ...E 1 4 4 46 620 011 114 PLUNGER ACTUATOR 2 47 670 005 110 RETAINER FLAP VALVE 4 48 675 013 360 RING SEALING 4 49 685 007 120 ROD DIAPHRAGM 1 50 720 004 360 SEAL U CUP 2 51 722 004 110 SEAT FLAP VALVE 4...

Страница 15: ...4 7 16 12 27 10 39 1 18 4 5 F 5 C 5 B 5 E 5 D 31 5 A 30 34 56 14 38 46 11 3 50 40 49 57 21 56 17 45 53 35 55 54 13 56 36 2 17 6 32 28 9 2015 Warren Rupp Inc All rights reserved Printed in U S A Model...

Страница 16: ...W HEX HEAD 8 14 170 024 330 CAPSCREW HEX HD 7 16 14 X 1 8 15 170 026 330 CAPSCREW HEX HEAD 2 16 170 032 330 CAPSCREW HEX HEAD 8 17 170 035 330 CAPSCREW HEX HD 7 16 14 X 1 50 8 18 170 045 330 CAPSCREW...

Страница 17: ...E 1 4 4 46 620 011 114 PLUNGER ACTUATOR 2 47 670 005 110 RETAINER FLAP VALVE 4 48 675 013 360 RING SEALING 4 49 685 007 120 ROD DIAPHRAGM 1 50 720 004 360 SEAL U CUP 2 51 722 004 110 SEAT FLAP VALVE 4...

Страница 18: ...F 5 C 5 B 5 E 5 D 31 5 A 30 34 56 14 38 46 11 3 50 40 49 57 21 56 17 45 53 35 55 54 13 19 2 35 55 32 6 28 9 2015 Warren Rupp Inc All rights reserved SANDPIPER is a registered tradename of Warren Rupp...

Страница 19: ...nnex VIII This product has used Harmonized Standard EN809 1998 A1 2009 Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance 5 YEAR Limited Product Warranty Warren Rupp Inc...

Страница 20: ...Pumps and Surge Suppressors Technical File No 203104000 1410 MER AODD Air Operated Double Diaphragm Pumps EC Type Examination Certificate No Pumps KEMA 09ATEX0071 X DEKRA Certification B V 0344 Meande...

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