Idex TREBOR MAGNUM 620D PUMP Скачать руководство пользователя страница 10

 

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MAGNUM 620D PUMP OPERATION / MAINTENANCE MANUAL 

MAINTENANCE

 

Trebor pump maintenance can be divided into two categories: air system 
maintenance and fluid system maintenance.  The purpose of air system 
maintenance is to prevent air system failures such as stalling or erratic cycling.  
The purpose of fluid system maintenance is to maintain suction and lift 
capabilities. 

Pump Rebuild Service

 

Trebor International provides a factory rebuild service for customers using Trebor 
products.  Trebor will rebuild any standard pump (exclusive of options).  Please 
contact Trebor International Sales Department for current rebuild pricing.  The 
fixed rebuild price includes a factory rebuild and parts equivalent to the standard 
rebuild kit.  Each factory rebuild comes with a new one-year warranty.  Repairs 
requiring more extensive part replacements will be quoted prior to proceeding 
with the pump rebuild.  If the pump has exceeded its useful life and cannot be 
rebuilt, the customer may elect to purchase a new Trebor pump.  If the customer 
chooses not to rebuild or replace the pump, an evaluation charge will be 
required. 

All returned pumps are to be shipped freight prepaid with a valid Purchase Order 
for the cost of rebuild service.  Please contact Trebor International prior to 
returning your pump to obtain an RMA Number and Pump Return Data Sheet to 
ensure proper safety precautions.  Each pump will be evaluated and repaired 
within 5 working days of the receipt of pump at Trebor facility. 

4.1  PREVENTIVE MAINTENANCE SCHEDULE 

The following maintenance schedule is recommended to optimize pump 
performance and minimize failures.  Certain operating conditions that require 
more frequent maintenance intervals have been noted.  In positive pressure inlet 
conditions where suction or lift is not required, fluid system maintenance may be 
extended. 

Adhering to the recommended preventative maintenance schedule along with 
periodic inspection of the pump will ensure continued efficient operation and 
overall reliable pump performance. 

It is recommended that the Preventive Maintenance Record (Section 4.1.a) be 
copied, maintained and kept with this unit for future reference. 

Содержание TREBOR MAGNUM 620D PUMP

Страница 1: ...back of product PATENTS U S 09642426 U S 06106246 U S 05971402 U S 05370507 3 10 20 M620D C Phone 800 669 1303 or 801 561 0303 Fax 801 255 2312 e mail treborservice idexcorp com MAGNUM 620D PUMP Oper...

Страница 2: ...entive Maintenance Record 12 4 2 RECOMMENDED SPARE PARTS 13 4 3 TOOLS 13 4 4 PARTS ILLUSTRATION 14 4 5 PARTS LIST 15 4 6 CLEAN UP 15 4 7 DISASSEMBLY 16 4 7 a Body Disassembly 17 4 7 b Head Disassembly...

Страница 3: ...y Allow sufficient room for tubing connectors The pump mounts on a quick change base for easy installation The pump has an exhaust location on the backsides of the master and slave heads The exhaust l...

Страница 4: ...e the pump NOTE 1 It is recommended that a filter be placed on the discharge side of the pump 2 Although extensive efforts are made to deliver pumps to our customers completely dry new pumps may conta...

Страница 5: ...stainless steel or other rigid plumbing Available Options A Flare style tube adapter 1 2 and 3 4 B PFA tube stub out 3 4 C Pillar Super 300 3 4 OR 1 D PFA Weldable pipe 3 4 Figure 2 1 2 2 FLUID FITTI...

Страница 6: ...PAGE 6 MAGNUM 620D PUMP OPERATION MAINTENANCE MANUAL Figure 2 2 NOTE See Surge Suppressor Operation Manual for detailed installation instructions...

Страница 7: ...See Section 3 1 Refer to Troubleshooting Section 5 if pump fails to start ATTENTION Prolonged periods 5 minutes of dry running can damage critical internal pump parts CAUTION When handling potentially...

Страница 8: ...PAGE 8 MAGNUM 620D PUMP OPERATION MAINTENANCE MANUAL Figure 3 1 Flow Performance NOTE Test information is based on specific conditions and limited sampling Use for general reference only...

Страница 9: ...re vs Fluid Temperature Chart Recommended Maximum Pump Operating Levels NOTE 1 This graph is not representative of all operating conditions customer s specific application results may vary 2 Be sure t...

Страница 10: ...ect to purchase a new Trebor pump If the customer chooses not to rebuild or replace the pump an evaluation charge will be required All returned pumps are to be shipped freight prepaid with a valid Pur...

Страница 11: ...tall 30 Days 3 Months 6 Months 9 Months 12 Months 15 Months 18 Months 21 Months 24 Months Smart Pilot Assemblies R C Ring and Detent Legs R Muffler Media R Shaft Seal and Shaft R Check Balls and O Rin...

Страница 12: ..._ ________________________________________ Date ________ Tech _____ Notes ________________________________________ ________________________________________ Date ________ Tech _____ Notes _____________...

Страница 13: ...m 98001415 4 Check Ball 98002334 4 O ring PTFE 98003322 2 Shaft Seal AW072 1 Shaft AM083 2 Check Cap Seal AW017 1 Damper Port Seal 4 3 TOOLS The following tool kit is recommended as standard service e...

Страница 14: ...PAGE 14 MAGNUM 620D PUMP OPERATION MAINTENANCE MANUAL 4 4 PARTS ILLUSTRATION...

Страница 15: ...te PTFE 20 AW072 1 Shaft 2 PFA 21 98003322 2 Shaft seal 2 PTFE 22 98003395 4 Transfer Tube Fitting PP 23 98001072 2 3 8 Tube PFA 24 AW001 1 Body PTFE 25 98002334 4 O ring PTFE Check Valve 2 PTFE 26 98...

Страница 16: ...cedures Reference the exploded view drawing and parts list for assistance in identifying components Immerse or flush the pump assembly using DI water and a neutralizing agent Install mounting fittings...

Страница 17: ...e in the center of the shaft bore using the tip of a razor knife Take care not to damage the shaft bore NOTE Do not reuse seals Remove damper plug and seal using 3 4 pin tool 4 7 b Head Disassembly Un...

Страница 18: ...own in Fig 2 Tilt the detent ring item 3 over one of the legs and align the groove on the inside of the detent ring with the end of the detent leg Tilt the other side of the ring down expanding it sli...

Страница 19: ...d muffler assembly into head using 3 4 pin tool 4 8 b Pump Assembly NOTE Check sleeves that fit too tightly for easy installation should be placed in a freezer prior to assembly to assist insertion Bo...

Страница 20: ...eat insertion process with the discharge sleeve check ball and O ring Repeat process for second check bore Replace seals and tighten check bore caps to 45in lbs Install seal and damper plug using 3 4...

Страница 21: ...itial pump assembly Remove pump from the assembly fixture Place pump body with head down and place one diaphragm with V groove point away from the body Install pilot and pilot seat into heads Torque p...

Страница 22: ...than 30psig Pump must prime and even cycling must be achieved Increase pressure to 60 psi and allow pump to run for 5 minutes Check for fluid leaks listen for air leaks and check for irregularity Prep...

Страница 23: ...o high suction requirement Increase diameter of suction supply line reduces restriction Reduce output flow Ruptured perforated diaphragm Replace diaphragms Check bore caps leaking Tighten check bore c...

Страница 24: ...warranty related freight costs shall be borne by the customer Excessive wear to pump components caused by pumping abrasive solutions or chemicals as well as damage caused by ingesting foreign objects...

Страница 25: ...0303 Toll Free Number 800 669 1303 Fax Number 801 255 2312 Email treborinfo idexcorp com treborsales idexcorp com Address Trebor International 8100 South 1300 West West Jordan Utah 84088 U S A 7 2 TEC...

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