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0900885 Rev: REL (02/06) 

SYSTEM OVERVIEW 

The ILCS EDGE (Intelligent Liquid Control System) is an automated chemical control system that accumulates critical 
usage data of chemicals used for cleaning in food plants. Using the very latest concepts in process control 
technology, the ILCS provides key benefits: 

• 

Ease of Operation: ILCS EDGE eliminates messy drum pumps and the need to lift heavy drums of chemical that 
can splash hazardous chemicals or spill on the ground. Pre-determined formulas can be dispensed into a gerry can 
or other container. 

• 

Cost Control: ILCS EDGE does more than just dispense chemicals. It gives all users the opportunity to get real 
control of every aspect of day-to-day operation. 

• 

Safety: The system limits the worker from coming in contact with concentrated cleaners by automatically 
dispensing products into standard containers to use throughout the food plant. 

• 

Environmental Safety: By dispensing directly to a product container the system limits spillage or waste. Chemical 
concentrations and volumes are computer controlled to eliminate waste and guarantee the exact amount of product 
used for each cleaning process. 

• 

Main control: The ILCS EDGE control panel allows direct programming of the system at the keypad, and also 
stores report information. PC interface to the control panel expands the data management capabilities. 

SYSTEM COMPONENTS 

See the diagram to the right for identification of the system components listed below. This diagram is intended to be 
used as an example only but can be a helpful layout reference for installing system components. 

(A) Power Supply: Isolates high voltage system operating power from the control box. The power supply box 

contains a transformer and electrical noise filter for added protection. 

(B)  Control Box: Contains all system electronics and is the main command center for operation. The keypad allows 

programming of all system operating parameters and entry of access codes for batch dispensing. Also housed 
inside the control box are an air filter, air solenoids, and water flush valves. The system can be equipped with an 
optional proximity card reader for convenient and secure access code entry. 

(C)  Air Operated Diaphragm Pumps: Available in 3/8” or 1/2” models. Use of air operated diaphragm pumps 

provides high volume product delivery up to 14 GPM with a wide range of chemical compatibility. The pumps are 
controlled via air solenoids in the system control box. 

(D) Flush Manifold (optional): Used for diluting and blending chemicals with water. The system has two separate 

water flush solenoids that can be setup for single or dual manifold configuration. The use of dual manifolds 
prevents cross-contamination of non-compatible chemicals. Air operated anti-siphon valves provide a positive 
checkpoint to prevent siphoning of chemical and from water pushing back into chemical lines. 

(E)  Container Shelf (optional): Rugged stainless steel construction. The container shelf is large enough to hold up 

to 5-gallon containers and comes with a wire rack and drip tray. 

• 

SIB Enclosure (optional—not shown): For use with CIP (or external) pump applications. The SIB signal input 
board provides an interface between the ILCS system and CIP (or external) pump activation signals. Connection 
from the SIB to the ILCS control box is through low voltage data cable. 

Содержание Knight ILCS EDGE

Страница 1: ...0900885 Rev REL 02 06 Page 1 of 12 ILCS EDGE System Installation Manual...

Страница 2: ...am 10 Label Change Procedure 11 Warranty Information 12 Knight Locations 12 CAUTION Wear protective clothing and eyewear when dispensing chemicals or other materials Observe safety handling instructio...

Страница 3: ...0900885 Rev REL 02 06 Page 3 of 12 S...

Страница 4: ...ce for installing system components A Power Supply Isolates high voltage system operating power from the control box The power supply box contains a transformer and electrical noise filter for added p...

Страница 5: ...0900885 Rev REL 02 06 Page 5 of 12 SYSTEMDIAGRAM B A C D E...

Страница 6: ...dequate air flow Water Service system requires ambient water service to flush manifold if so equipped Recommended minimum 25 PSI flow pressure Familiarize yourself with all applicable safety electrica...

Страница 7: ...to chemical and no more than 6 ft above chemical container 4 Connect pickup line to input side of pump 5 Connect discharge line between output side of pump and point of injection If using a flush man...

Страница 8: ...port of the manifold This will leave 7 ports remaining for chemical pumps 4 Plugs should be installed in any of the unused ports of the manifold 5 Mount manifold to wall using appropriate hardware 6...

Страница 9: ...nt signal commons see details below Splitting Signal Commons Shut off all power sources before continuing If you have one signal common typical connect it to COM A only If you have two signal commons...

Страница 10: ...Page 10 of 12 0900885 Rev REL 02 06 SYSTEMWIRINGDIAGRAM...

Страница 11: ...ont panel with alcohol in preparation for adhering the new label 7 Carefully remove the backing paper from the new label Route the ribbon cable through the slot in the front panel and adhere the label...

Страница 12: ...Return Authorization KRA number freight prepaid and found to be defective upon factory authorized inspection Bearings and pump seals or rubber and synthetic rubber parts such as O rings diaphragms sq...

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