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BAND-IT-IDEX, Inc. 
A Unit of IDEX Corporation 
4799 Dahlia Street 
Denver, CO 80216-3070 USA 
P: 1-800-525-0758 
F: 1-800-624-3925

 

Document # P09287 rev. L  

© Copyright  

BAND-IT-IDEX, Inc. 2006 

All rights reserved 

www.BAND-IT-IDEX.com 

 

Page 15 of 18 

S10099 

Classic Air Tool 

 

Repair Parts List 
Valve Assembly 

 

NOTE: 

ENTIRE VALVE ASSEMBLY CAN BE REMOVED AS 
A UNIT.  THE VALVE ASSEMBLY CAN BE SENT TO 
BAND-IT FOR SERVICING OR OVERHAUL 
WITHOUT RETURNING THE ENTIRE TOOL. 

 

 

ITEM 

PART NO. 

DESCRIPTION 

QTY. 

J67887 

SCREW, SET, #10-32 X 1-1/4 

J65087 

NUT, HEX, #10-32 

J91687 

BRACKET, COCKING 

S10687 

CUP, SHUT OFF VALVE 

J64887 

SCREW, SET, #10-32 X 3/8 

S19187 

HANDLE, VALVE 

J92587 

HANDLE, PLASTIC BALL 

J61487 

LINK, CONTROL VALVE 

S10587 

VALVE STEM 

10 

S10887 

O-RING, .737 ID X  .103 THICK 

11 

J63587 

VALVE CUP 

12 

J61387 

WASHER, VALVE SPACER 

13 

J64987 

SCREW, SOC. HEAD CAP, #10-32 X ¾ 

14 

J64587 

PIN, SPRING, ¼ X 1-1/8 LONG 

15 

J60187 

VALVE HEAD 

16 

S37387 

NIPPLE, HEX, ¼ NPT 

17 

S48387 

ELBOW, 90

ْ

  1/4 NPT 

18 

S10487 

SCREW, SOC. HEAD CAP, 5/16-18 X 5/8 

19 

G00689 

FITTING, SWIVEL, ¼ X ¼ NPT 

20 

S10287 

VALVE, RELIEF, ¼ NPT 

21 

S11387 

CHECK VALVE SEAL 

22 

S11787 

MUFFLER, AIR EXHAUST, ¼ NPT 

23 

J92187 

DRAIN COCK, 1/8 NPT 

24 

J64687 

NUT, HEX, ¼-28 

25 

J64487 

PIN, SPRING, 3/16 X 1” LONG 

26 

J63387 

O-RING, .188 ID X .062 THICK 

27 

J64787 

SCREW, SET, ¼-28 X 1” 

 

ITEM 

PART NO. 

DESCRIPTION 

QTY. 

28 

S10787 

STEM, SHUT-OFF VALVE 

29 

J63787 

SPRING, COMP, .531 DIAM X 1.25 LG 

30 

J66887 

BUSHING, BRASS ¼ NPT 

31 

S42387 

PLUG, PLASTIC CAP, ¼ NPT 

32 

S11887 

FITTING, COPPER TUBE, ¼ X 1/8 NPT 

33 

J63487 

WASHER, NEOPRENE 

34 

J92387 

BOLT, HEX, 5/16-18 X 1” LONG 

35 

J63187 

O-RING, .750 ID X .125 THICK 

36 

J61687 

VALVE HOOK 

37 

S23387 

INDICATOR, PRESSURE SETTING 

38 

S23087 

SPRING, COMP. ½ DIA X 2.31 LONG 

39 

S23287 

KNOB, ADJUST PRESSURE INDICATOR 

40 

J62787 

LOCKING KNOB, PRESSURE IND. 

41 

S23487 

SLEEVE, PRESSURE INDICATOR 

42 

J68187 

SCREW, SET, #8-32 X 1/8 

43 

S23187 

POST, PRESSURE INDICATOR 

44 

J62887 

TRIP PISTON 

45 

J66787 

GASKET, VALVE HEAD 

46 

J61787 

VALVE ARM 

47 

J61287 

WASHER, VALVE CUP 

48 

J63687 

SPACER, CONTROL VALVE 

49 

J64387 

PIN, SPRING, 3/16 X 5/8 LONG 

50 

J90487 

SHIFT SLIDE, SLOW AND FAST PULL 

51 

J91487 

WASHER, NEOPRENE AND STEEL 

52 

J91387 

SCREW, BUTTON HEAD, #10-32 X ½ 

53 

J64287 

PIN, SPRING, 3/16 X 7/8 LONG 

54 

S25587 

COMPOUND, TEFLON SEALANT 

 

Содержание BAND-IT S10099

Страница 1: ...58 F 1 800 624 3925 Document P09287 rev L Copyright BAND IT IDEX Inc 2006 All rights reserved www BAND IT IDEX com Page 1 of 18 S10099 Classic Air Tool THE CLASSIC S10099 HAS BEEN DISCONTINUED AND REPLACED WITH THE S75099 REPAIR PARTS ARE LIMITED AND MAY NOT BE AVAILABLE CONTACT FACTORY FOR AVAILABILITY ...

Страница 2: ...NE REQUIREMENTS 3 SAFETY PROCEDURES 3 INSPECTION AND INSTALLATION 4 MOUNTING TEMPLATE 5 RECOMMENDED OPERATING PRESSURE 6 PULL UP SPEED CONTROL 7 PRESSURE INDICATOR CALIBRATION 8 HOLDING PRESSURE ADJUSTMENT 9 CLAMP APPLICATION 10 TROUBLESHOOTING 11 MAINTENANCE 12 MAINTENANCE CHECK LIST 13 WARRANTY 13 REPAIR PARTS LIST CYLINDER ASSEMBLY 14 REPAIR PARTS LIST VALVE ASSEMBLY 15 REPAIR PARTS LIST JUNIOR...

Страница 3: ...NG SEE PAGE 6 FOR RECOMMENDED PRESSURE SETTINGS ALSO SEE PAGE 6 FOR IMPORTANT ADVICE AND WARNINGS 5 ALWAYS KEEP FINGERS CLEAR OF CLAMP DURING APPLICATION 6 DISCONNECT AIR SUPPLY BEFORE SERVICING AIR TOOL 7 TOOL MUST BE FIRMLY MOUNTED SEE INSTALLATION INSTRUCTIONS ON PAGE 4 8 SAFETY CLASSES OR GOGGLES SHOULD BE WORN WHEN APPLYING CLAMPS 9 ALWAYS KEEP TOOL IN GOOD OPERATING CONDITION AIR LINE REQUIR...

Страница 4: ...HE CARRIER INSTALLATION 1 RECOMMENDED TABLE HEIGHT IS 34 TO 40 THIS IS THE OPTIMUM RANGE FOR APPLYING CLAMPS TO MOST ITEMS MAKE SURE THE INSIDE CLEARANCE IS ADEQUATE FOR ITEMS TO BE CLAMPED 2 THE AIR TOOL MUST BE FIRMLY SECURED TO WORK BENCH USE 5 16 DIAMETER FASTENING HARDWARE NOT SUPPLIED WITH AIR TOOL AIR TOOL MAY BE MOUNTED ON AN OPTIONAL 12 INCLINE BASE SEE PAGE 18 3 THE INCOMING AIR SUPPLY M...

Страница 5: ...5 0758 F 1 800 624 3925 Document P09287 rev L Copyright BAND IT IDEX Inc 2006 All rights reserved www BAND IT IDEX com Page 5 of 18 S10099 Classic Air Tool Mounting Template NOTES 1 AIR TOOL MUST BE FIRMLY SECURED 2 USE 5 16 FASTENING HARDWARE 3 DO NOT USE S10099 AIR TOOL WITHOUT A FILTER LUBRICATOR ...

Страница 6: ...AIR TOOL IMPORTANT ADVICE AND WARNINGS TO USER READ BEFORE APPLYING CLAMPS WHEN CLAMPING A HOSE END REMEMBER THAT A TIGHTER CLAMP KEEPS THE FITTING MORE SECURE BUT EXCESS TENSION COULD DAMAGE THE HOSE FITTING STEM MUST HAVE PROMINENT BARBS FOR PROPER RETENTION INSIDE THE HOSE BUT MUST NOT BE SHARP TO PREVENT CUTTING INTO THE HOSE HOSE FITTING AND CLAMP MUST BE COMPATIBLE WITH EACH OTHER AND THE WO...

Страница 7: ...ESSURE INDICATES ON THE PRESSURE GAUGE 3 KEEP HANDLE IN THAT POSITION AND TURN SCREW OUT UNTIL IT CONTACTS THE SURACE OF THE SLOW FAST SELECTOR HOLD SCREW IN POSITION WITH HEX WRENCH AND TIGHTEN JAM NUT 4 CHECK CALIBRATION BY CYCLING TOOL ON BOTH SLOW AND FAST PULL UP OBSERVE THE DIFFERENCE IN PISTON SPEED FOR APPLYING MOST ALL BAND IT PREFORMED CLAMPS PULL SPEED CONTROL SHOULD BE IN UP FAST POSIT...

Страница 8: ...OR ALIGN TAPERED FRONT EDGE OF PRESSURE INDICATOR SLEEVE WITHIN THE NUMBER SEVEN 7 GROOVE AND LOCK IT IN PLACE WITH SET SCREW ONCE INDICATOR SLEEVE HAS BEEN LOCKED IN PLACE TO ADJUSTING KNOB BOTH PARTS CAN BE TURNED COUNTERCLOCKWISE FOR LOWER PRESSURE SETTINGS OR CLOCKWISE TO INCREASE PRESSURE SETTING WHEN INCREASING PRESSURE TURN KNOB PAST REQUIRED PRESSURE SETTING ONE 1 OR TWO 2 TURNS THEN BACK ...

Страница 9: ... ON THE GAUGE AND IS THE PRESSURE WHICH SHOULD BE SHOWING WHEN A JUNIOR PREFORMED CLAMP IS TO BE ROLLED OVER AND CUT OFF ADJUSTMENT OF HOLDING PRESSURE TO ADJUST THE HOLDING PRESSURE REMOVE THE SEAL RELEASE THE WHITE LOCKING RING TO UNLOCK THE KNOB AND TURN THE VALVE CONTROL KNOB CLOCKWISE AS FAR AS POSSIBLE SET THE PULL PRESSURE AT 40 PSI OR HIGHER AND OPERATE THE TOOL CLAMP NOT REQUIRED ALLOW TH...

Страница 10: ... TO OPERATE PUSH ON SHUT OFF VALVE STEP 3 WHEN SHUT OFF VALVE TRIPS RETURN VALVE HANDLE TO NEUTRAL POSITION HALF WAY BETWEEN PULL UP AND RETURN POSITIONS STEP 4 WHEN PRESSURE BLEEDS TO HOLDING PRESSURE AS INDICATED ON PRESSURE GAUGE ROLL BUCKLE UNDER SHEAR HOOK AND PULL CUT OFF HANDLE STEP 5 PULL VALVE HANDLE TO RETURN POSITION TO EJECT TAIL NOTE WHEN APPLYING OVERSIZED CLAMPS LIFT UP RAIL COVER B...

Страница 11: ... GRIPPER PIN LOOSE TIGHTEN SET SCREW CLAMP PULLS IN A JERKY MANNER PULL UP CYLINDER NEEDS LUBRICATION CHECK FILTER LUBRICATION AND ADD OIL IF NECESSARY CLAMP PULLS BUT DOES NOT LOCK HOLDING PRESSURE SET HIGHER THAN RECOMMENDED REDUCE HOLDING PRESSURE TO THE RECOMMENDED MAXIMUM OR SLIGHTLY LOWER APPLY CLAMP AND ADJUST IF NECESSARY BROKEN OR WORN TEETH ON BAND GRIPPER LEVER REPLACE BAND GRIPPER LEVE...

Страница 12: ...BE KEPT CLEAN AND FREE OF METAL SHAVINGS HONE SMOOTH AT FIRST SIGN OF CLAMP GOUGING THE BAND IT S10099 AIR TOOL ALTHOUGH DURABLE DOES NEED PERIODIC MAINTENANCE AND REPAIR IF THIS TOOL NEEDS MINOR REPAIR OR COMPLETE OVERHAUL LIST BELOW IT SHOULD BE RETURNED TO BAND IT IN DENVER COLORADO MINOR REPAIR 1 TEST AND INSPECT TOOL TO DETERMINE SOURCE OF PROBLEM 2 CLEAN EXTERIOR OF TOOL 3 REPLACE WORN OR DA...

Страница 13: ...R HAS ANY BROKEN OR CHIPPED EDGES TIGHTEN ALL SCREWS AND FASTENERS REPLACE IF NECESSARY DAILY FILTER LUBRICATOR CHECK FOR BUILD UP OF DIRT ETC CHECK FOR LOW CONTAMINATED OR DISCOLORED LUBRICANT DRAIN AND CLEAN WITH SOAP AND WATER REFILL WITH DTE 24 HYDRAULIC OIL EVERY 2000 CLAMPS ECCENTRIC LEVER CHECK FOR BUILD UP OF DIRT ETC IN TEETH REMOVE AND CLEAN WITH SMALL POINTED OBJECT KNIFE BLADE WIRE BRU...

Страница 14: ... DECAL MAXIMUM SETTINGS 1 18 S44987 BOLT HEX HEAD 13 X 2 5 LG 1 19 S45687 WASHER FLAT 17 32 ID X 1 1 16 OD 1 20 J62187 CYLINDER BOLT 6 21 J90187 COVER FRONT CYLINDER 1 22 J92187 DRAIN COCK 1 8 NPT 1 23 J63187 O RING 750 ID X 125 THICK 1 ITEM PART NO DESCRIPTION QTY 24 S10487 SCREW SOC HEAD CAP 5 16 18X5 8 4 25 J66587 WASHER LOCK 5 16 ID 4 26 S21789 BASE 1 27 S45888 SLIDE COVER 1 28 S45087 TRIPPER ...

Страница 15: ... SWIVEL X NPT 1 20 S10287 VALVE RELIEF NPT 1 21 S11387 CHECK VALVE SEAL 1 22 S11787 MUFFLER AIR EXHAUST NPT 1 23 J92187 DRAIN COCK 1 8 NPT 1 24 J64687 NUT HEX 28 1 25 J64487 PIN SPRING 3 16 X 1 LONG 1 26 J63387 O RING 188 ID X 062 THICK 1 27 J64787 SCREW SET 28 X 1 1 ITEM PART NO DESCRIPTION QTY 28 S10787 STEM SHUT OFF VALVE 1 29 J63787 SPRING COMP 531 DIAM X 1 25 LG 1 30 J66887 BUSHING BRASS NPT ...

Страница 16: ...3 16 2 7 J00587 SHEAR HOOK 1 8 S11589 HANDLE ASSEMBLY 1 9 S18487 GRIP HANDLE COVER 1 10 S52987 PIN PIVOT CAM 1 11 J90887 PIN PIVOT SHEAR HOOK 1 12 S18687 DECAL WARNING 1 KITS J93099 STANDARD CUTTER BLADE BACKING PLATE SHEAR HOOK PIVOT PIN TO BE RETAINED BY USING MEDIUM STRENGTH BLUE LOCTITE COMPOUND 242 OR EQUIVALENT INSTALLATION INSTRUCTIONS FOR CUTTER BLADE AND BACKING PLATE 1 REMOVE OLD CUTTER ...

Страница 17: ... AS SHOWN 4 ASSEMBLE SWIVEL FITTING OF FILTER LUBRICATOR SUB ASSEMBLY SHOWN TO MALE END OF ASSEMBLED 90 ELBOW BE SURE THAT FILTER AND LUBRICATOR ARE STRAIGHT UP AND DOWN NOTE FILTER AND LUBRICATOR SUB ASSEMBLY MAY BE ASSEMBLED AWAY FROM TOOL NO MORE THAN 30 FROM AIR SUPPLY IN PORT FILTER AND LUBRICATOR MUST BE IN DIRECT LINE WITH TOOL NO OTHER HOOKUPS ALLOWED BETWEEN FILTER LUBRICATOR AND TOOL PRI...

Страница 18: ...L Copyright BAND IT IDEX Inc 2006 All rights reserved www BAND IT IDEX com Page 18 of 18 S10099 Classic Air Tool 12 Incline Base NOTES INCLINE BASE MUST BE FIRMLY SECURED TO WORK BENCH USE 5 16 DIAMETER FASTENING HARDWARE NOT SUPPLIED WITH BASE USE MOUNTING TEMPLATE PAGE 5 FOR HOLE LOCATIONS S10099 AIR TOOL 12 INCLINE BASE 2 REQUIRED PER TOOL ...

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