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30

Systemiser SE -

Installation

INSTALLATION

INST

ALLA

TION

1.

Route the mains cable into the bottom rear
RHS of the boiler.

2.

Wire the live, neutral and earth into the 5-
way remote plug terminals, 3 (Live) N &
as shown.

Note.

Ensure that the lengths of the current
carrying conductors are shorter than the
earth conductor so that if the cable slips in
its anchorage the current carrying
conductors become taut before the earth
conductor.

3.

If a room thermostat is fitted wire across
the 5-way remote plug terminals 1 & 2 in
place of link wire.

4.

Secure the mains lead with the cable
clamp in the plug.

40 INTERNAL WIRING

41 FLOW WIRING DIAGRAM

Note.

1

2

-

Room thermostat connections

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Содержание Systemiser SE

Страница 1: ......

Страница 2: ...nnections before the boiler is fitted and it fits inside a cupboard Its compact size makes the Systemiser SE ideal for any kitchen It can be installed inside a cupboard without any ventilation Systemi...

Страница 3: ...he possibility of injury during the installation servicing or cleaning of this appliance care should be taken when handling edges of sheet steel components KEY TO SYMBOLS IE Ireland Countries of GB Un...

Страница 4: ...be provided in the installation pipework OPTIONAL EXTRA KITS Extension Flue Kit Pack D Roof Flue Kit for vertical flue connection Powered Vertical for extended vertical flue connection Flue Flue Elbow...

Страница 5: ...temperature of between 40 o C and 82 o C Refer also to Frame 1 Boiler Water Circuit Diagram The boiler features a comprehensive diagnostic system which gives detailed information on the boiler status...

Страница 6: ...TLET The boiler must be installed on a flat and vertical wall capable of adequately supporting the weight of the boiler and any ancillary equipment The boiler may be fitted on a combustible wall Insul...

Страница 7: ...2871 1 is recommended for water carrying pipework and MUST be used for pipework carrying potable water Any soldered joints on potable water pipework MUST NOT be made with solder containing lead GAS S...

Страница 8: ...It is most important that the correct concentration of the water treatment product is maintained in accordance with the manufacturers instruction 2 If the boiler is installed in an existing system an...

Страница 9: ...talled in a room containing a bath or shower then the appliance and any electrical switch or appliance control utilising mains electricity should be so situated that it cannot be touched by a person u...

Страница 10: ...ge pressure of 0 75 bar 4 Make up Water Provision must be made for replacing water loss from the system either a From a manually filled make up vessel with a readily visible water level The vessel sho...

Страница 11: ...he heating circuit of load of at least 60 of the boiler output at minimum rate i e 60 of 10 1 kW 34 500 Btu s equal 6kW 21 000 Btu s must be provided with twin lockshield valves so that this minimum h...

Страница 12: ...Burner 3 Gas valve 4 Detection electrode 5 Ignition electrodes 13 Fan 26 Boiler flow pipe 27 System flow pipe 30 Gas inlet pipe 35 Heat exchanger 48 Prepiping frame 16 Expansion vessel 17 Pump 18 Aut...

Страница 13: ...l mounting plate z Wall mounting template z These Installation and Servicing Instructions z User s Instructions z Stand off brackets optional use 1 pair z Concealment panels optional use 1 pair Stand...

Страница 14: ...RMINING THE FLUE LENGTH AND FLUE PACKS REQUIRED Dimension X Wall thickness Dimension Y Wall thickness plus boiler spacing RHS Dimension Z Wall thickness plus boiler spacing LHS Calculate the total len...

Страница 15: ...LATE IMPORTANT For direct mounting piping frame on wall choose one black circle in each group If using the stand off brackets choose one dotted circle in each group Care MUST be taken to ensure the co...

Страница 16: ...sonry falling outside of the building does not cause damage or personal injury 14 FITTING THE PIPING FRAME Fit the wall mounting frame either a Directly to the wall z z z z z Insert wall plugs z z z z...

Страница 17: ...w straight pipe and reducing coupling together 2 Remove the gas cock bracket complete with gas cock 3 Screw the connector into the gas cock in the correct orientation 4 Screw the complete assembly bac...

Страница 18: ...the boiler 18 CUTTING THE FLUE Rear Flue Length of 114 to 580mm Note If the optional standoff bracket kit is used it is essential that 80mm is added to the measured wall thickness when marking the fl...

Страница 19: ...the flue turret fill the condensate trap within the boiler by pouring a cupful of water into the flue outlet A 1 Insert the flue assembly through the prepared hole in the wall far enough to allow the...

Страница 20: ...dotted circle in each group Care MUST be taken to ensure the correct holes are drilled 1 Tape the template into the selected position 2 Ensure squareness by hanging a plumbline as shown 3 Mark onto t...

Страница 21: ...ed around the groove provided The terminal wall plate need not be fitted 24 FITTING THE PIPING FRAME Fit the wall mounting frame either a Directly to the wall z z z z z Insert wall plugs z z z z z Put...

Страница 22: ...se elbow Notes 1 Do not subject any of the isolating valves to heat as the seals may be damaged 2 In areas where the mains water pressure is known to be high greater than 10 bar it is recommended that...

Страница 23: ...Add dimension H measured in Frame 22 c For right hand side flue add 188mm 7 3 8 d For left hand side flue add 61mm 2 3 8 i e X H 188mm 7 3 8 for RHS X H 61mm 2 3 8 for LHS 2 Measure from the groove an...

Страница 24: ...rough the prepared hole in the wall far enough to allow the rubber seal to unfold completely and form an adequate seal on the outside wall 2 Pull the flue back and locate the flue turret on the top of...

Страница 25: ...rainage pipework must be arranged so that obstruction e g through freezing of external drainage pipe does not give rise to spillage within the dwelling Excessive external pipe runs should be avoided i...

Страница 26: ...socket screw The position of the safety valve discharge pipe should be such that any discharge of water or steam does not create a hazard 33 SAFETY VALVE DRAIN 35 FLUE EXTENSION DUCTS continued Pack...

Страница 27: ...3 Fit the outer flue extension duct onto the outer air duct 4 Drill one 3 2mm 1 8 dia hole through the outer air duct Do not drill the inner flue duct 5 Insert the self tapping screw provided to fix t...

Страница 28: ...down 3 Fill and vent the system Check for water soundness Refer also to Frame 5 INSTALLATION Front elevation layout of boiler components control panel open Legend A Boiler heat exchanger B Gas valve...

Страница 29: ...the current wiring regulations and any local regulations Connection must be made in a way that allows complete isolation of the electrical supply such as a double pole switch having a 3mm 1 8 contact...

Страница 30: ...ngths of the current carrying conductors are shorter than the earth conductor so that if the cable slips in its anchorage the current carrying conductors become taut before the earth conductor 3 If a...

Страница 31: ...31 Systemiser SE Installation INSTALLATION INSTALLATION 42 PICTORIAL WIRING DIAGRAM...

Страница 32: ...iring differs slightly see manufacturer s literature Notes 1 Some earth wires are omitted for clarity Ensure proper earth continuity when wiring 2 Numbering of terminals on thermostats is specific to...

Страница 33: ...ole of the gas installation including the meter should be inspected and tested for soundness and purged 2 Purge air from the gas installation by loosening the gas cock union and purge until gas is sme...

Страница 34: ...upply is OFF 4 Check that the gas service cock I is OPEN 5 Remove screw and swing the control panel down 6 Remove the screw in the burner pressure test point C and connect a gas pressure gauge via a f...

Страница 35: ...ng to maximum rate 14 Test for gas soundness around ALL boiler gas components using leak detection fluid 15 Operate the boiler for 20 minutes to stabilise the burner temperature 16 The boiler central...

Страница 36: ...to the boiler and drain down to complete the flushing process Note A flushing solution should be used during the flushing procedure Flushing solutions Fernox Superfloc Sentinel X300 new systems or X40...

Страница 37: ...s indicated the boiler should be turned off and a registered local heating installer consulted 7 Explain and demonstrate the function of time and temperature controls radiator valves etc for the econo...

Страница 38: ...contract yourself or alternatively to the customer the benefits of the Ideal Care scheme details of which are outlined in the Householder pack supplied with this boiler Note Some aluminium oxide build...

Страница 39: ...OILER SEALING PANEL REMOVAL 1 Release the 2 retaining clips 2 Swing the panel open to the left and disengage it from the boiler 54 CASING REMOVAL 1 Undo the securing screw 2 Lift to disengage the casi...

Страница 40: ...he boiler 5 Depress the retaining clip and rotate the fan to the right to disengage the bayonet fixing on the fan outlet 6 Draw the fan forward and unplug the electrical lead from the motor 7 Withdraw...

Страница 41: ...lastic sheet or similar beneath the boiler and remove all visible loose deposits from the heat exchanger fins using a suitable brush 2 Take care to clean debris from the ledge inside the combustion ch...

Страница 42: ...BOILER MUST NOT BE OPERATED IF THE SEALING PANEL IS NOT FITTED Note In order to replace components in Frames 74 to 82 it is necessary to drain the boiler Refer to Frame 73 1 Refer to Frame 61 2 Remove...

Страница 43: ...ounting flange D O ring seal Note Check the spark and detection gaps Refer to Frame 39 1 Refer to Frame 61 2 Remove the boiler casing Refer to Frame 54 3 Remove the boiler sealing panel Refer to Frame...

Страница 44: ...aw the electrode 7 Fit new electrodes as required ensuring that the gaskets are in good condition and are sealing correctly renew as necessary 8 Check the spark detection gaps 9 Re assemble in reverse...

Страница 45: ...t pipe 10 Transfer the mounting brackets and sensing pipe to the new valve renewing any damaged or deteriorating sealing gaskets 11 Transfer the gas inlet pipe to the new valve using the new sealing w...

Страница 46: ...g posts 7 Fit the new board and re assemble in reverse order Ensure that all electrical connections are correctly remade 8 Check the operation of the boiler 1 Refer to Frame 61 2 Remove the boiler cas...

Страница 47: ...in reverse order Ensure that the switch is the right way round and that all electrical connections are correctly remade 8 Check the operation of the boiler 72 CONDENSATE TRAP REPLACEMENT 1 Refer to Fr...

Страница 48: ...control thermistors one on the boiler flow boss and one on the return boss 1 Refer to Frame 61 2 Remove the boiler casing Refer to Frame 54 3 Drain the boiler refer to Frame 73 4 Disconnect the flexi...

Страница 49: ...The new seals provided are fitted b The electrical connections are correctly remade c The pump selector switch is set at position 3 10 Check the operation of the new pump 1 Refer to Frame 61 2 Remove...

Страница 50: ...the air vent 5 Unscrew the air vent from the boiler flow boss 6 Fit the new air vent complete with O ring provided and re assemble in reverse order IMPORTANT Ensure that the vent cap A is loose 1 Refe...

Страница 51: ...ch from the boss in the bottom of the heat exchanger and withdraw it from the boiler 9 Fit the new switch using a suitable jointing compound and re assemble in reverse order 10 Check the operation of...

Страница 52: ...e 76 12 Remove the water pressure switch hidden Refer to Frame 79 13 Undo the 2 back retaining screws 14 Disconnect the flow and return thermistor sensor leads 82 HEAT EXCHANGER REPLACEMENT continued...

Страница 53: ...to Frame 54 3 Remove the boiler sealing panel Refer to Frame 55 4 Remove the old seal and thoroughly clean the panel surfaces 5 Fit the new self adhesive seals to the panel 6 Re assemble in reverse o...

Страница 54: ...before lockout 84 FAULT FINDING FAULT FINDING Note To gain access to the Gas module control buttons remove the cover plate Refer to Frame 91 The boiler Gasmodul control unit is equipped with a fault...

Страница 55: ...4 13 4 14 4 15 4 16 4 17 4 24 Flow and return sensors NTC1 and NTC2 reversed 4 26 Minimum gas pressure 4 30 Maximum difference between T1 and T2 exceeded 4 31 NTC1 short circuit 4 32 NTC2 short circu...

Страница 56: ...CH on off switch ARCOELECTRIC 2 139 603 13 Fan assembly EBM 1 139 368 15 Safety valve CALEFFI 1 075 146 16 CH expansion vessel 1 075 142 17 Pump with gaskets GRUNDFOS UPS 15 60 1 075 139 18 379 796 Au...

Страница 57: ...57 Systemiser SE Installation SHORTS LIST OF PARTS 86 SHORT PARTS LIST...

Страница 58: ...njector 3 Gas valve 4 Detector electrode 5 Ignition electrode 13 Fan 14 Fan inlet venturi 19 Fan pressure sensing pipe 42 O ring 43 O ring 44 O ring 45 Gasket rubber 46 Gasket Cork 54 EV1 solenoid 55...

Страница 59: ...er SE Installation SHORT LIST OF PARTS Legend 6 Gasmodul control 7 Display board 8 Fan speed control board 11 CH pressure gauge 12 Rocker switch 50 Control panel 58 Relay 88 CONTROL PANEL ASSEMBLY Exp...

Страница 60: ...60 Systemiser SE Installation 89 BOILER CASING ASSEMBLY SHORT LIST OF PARTS...

Страница 61: ...61 Systemiser SE Installation...

Страница 62: ...pursues a policy of continuing improvement in the design and performance of its products The right is therefore reserved to vary specification without notice CaradonPlumbingLimited P O Box103 National...

Страница 63: ...be giving away a free boiler for the five best ideas every year to be selected by our Technical Director Please complete this form using extra sheets if required and post it or fax it to us on 01482...

Страница 64: ...e to join an Ideal factory tour Range guides required The Ideal Guide a specifier s and installer s introduction to the Ideal domestic boiler range The Ideal Householders Guide to assist the installer...

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