Exalt
Burner Mounting Plate Replacement
3
Fig. 3:
Exalt
199 Burner Assembly
8. Remove the nuts securing the burning mounting
plate to the rear jacket panel. These screws are for
shipping protection and can be discarded.
9. Remove the two screws securing the igniter to the
mounting plate. Do not discard the screws. The
igniter gasket can be discarded as a replacement
gasket is supplied. Remove the igniter carefully to
ensure it is not damaged.
NOTICE
Ensure to not damage the igniter. Contact
IdealUSA
right away if the igniter is damaged in any way.
10. Remove the burner plate mounting nuts. Replace-
ment nuts are supplied
11. Remove the burner mounting plate straight up
from the heat exchanger body to ensure the insu-
lation is not damaged. Keep the insulation installed
in the heat exchanger.
12. Remove the three screws securing the burner head
to the bottom of the mounting. Discard the screws
and gasket as replacements are supplied.
13. Remove the sight glass and gasket. Do not discard
the screws or gasket as they will be reused.
3. Installation of the new mounting plate
1. Install the burner, burner gasket, and screws onto
the burner mounting plate. Ensure the flat portion
of the burner head is towards the igniter cutout.
Tighten the screws to 26.5 to 31 in-lbs of torque.
NOTICE
If the igniter or sightglass cutout are covered in anyway by
the burner head, remove and reinstall the burner head so
that there is no overlap.
NOTICE
For the reassembly process do not use adhesives on ANY gas-
ket surface.
WARNING
!
Ensure the gasket is in place before reassembly. Fail-
ure to do so can result in death, serious injury or sub-
stantial property damage.
2.
Carefully reinsert the burner assembly into the
heat exchanger body. Align the burner assembly
igniter and sightglass cutout with the combustion
chamber insulation igniter and sightglass cutout.
NOTICE
Ensure to not damage the insulation block, igniter or burn-
er head during reinstallation. Contact
Ideal USA
right
away any components are damaged in any way.
3. Hand tighten the Burner Plate Mounting Nuts to
hold the burner assembly in place. Then using a
wrench tighten each nut to 44-53 in-lbs.
WARNING
!
Do not over tighten. Pinching or tearing of the burner
plate gasket may occur causing the possible escape of
combustion gases from the combustion chamber re-
sulting in death, serious injury or substantial property
damage.
