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FOUNDATION / LOCATION OF BOILER

The boiler must stand on a floor which must be flat, level and of a 

suitable load bearing capacity to support the weight of the boiler 

(when filled with water) and any ancillary equipment.

Ideally the boiler should be placed on a plinth exceeding the plan 
area of the boiler by 75mm on each side and at least 100mm 
high.

The boiler must not be fitted outside.

GAS SUPPLY

The local gas supplier should be consulted, at the installation 
planning stage, in order to establish the availability of an adequate 
supply of gas.  An existing service pipe must NOT be used without 
prior consultation with the local gas supplier.

A gas meter can only be connected by the local gas supplier or by 
a Gas Safe Registered Engineer or in IE by a competent person.

An existing meter should be checked, preferably by the gas 
supplier, to ensure that the meter is adequate to deal with the 
dynamic rate of gas supply required.  A minimum working gas 
pressure of 17mbar MUST be available at the boiler inlet for 
Natural gas.

Do not use pipes of smaller size than the boiler inlet gas 
connection.

The complete installation MUST be tested for gas soundness and 
purged in accordance with the appropriate standards.

Gas Boosters

A gas booster is required if the gas pressure available at the boiler 
is lower than that required by the boiler manufacturer to attain the 

flow rate for maximum burner input rating.

Location of the booster requires careful consideration but 
should preferably be closer to the burner rather than the gas 
meter.  Ventilation should also be considered to ensure ambient 
temperature do not exceed designed recommendations.  Further 
guidance is provided in IGE/UP/2.

FLUE INSTALLATION

The flue header for 500-1000 boilers is supplied.

IMPORTANT.

  It is the responsibility of the installer to ensure, 

in practice, that products of combustion discharging from the 
terminal cannot re-enter the building or any other adjacent 
building through ventilators, windows, doors, other sources of 

natural air infiltration, or forced ventilation / air conditioning.

If this should occur the appliance MUST be isolated from the 
gas supply and labelled as 'unsafe' until corrective action can be 
taken.

Terminal Position

Due to the high efficiency of the boilers pluming will occur.

Particular care should be taken in the case of large output boiler 
installations, and complying with the requirements of the Clean Air 
Act.

The flue must be installed in accordance with the appropriate 

Building Regulations and standards listed on page 4 and in 
compliance with BS6644.  In IE refer to I.S.820:2000.

FLUE SYSTEM DESIGN

Due to the high efficiency of these boilers, the flue gas 

temperatures are low and the buoyancy in the stack will be 
relatively small.  The boiler is supplied with an integral fan which 
is fully matched to the boiler in each case to provide correct 

combustion air flow and overcome the flue resistance.

The power of this fan is such that there is a large reserve of 

pressure available to overcome a significant length of flue without 

affecting the combustion performance of the boiler.

The maximum pressure available at the base of the flue to 

overcome flue resistance is 105Pa.  This includes the resistance 

of any air ducts used to connect the air inlet direct to outside air.  

Care should be taken with tall flue systems to ensure excess 

buoyancy is not created.  A negative pressure must not be created 

at the boiler flue outlet.

See table below for approximate maximum straight flue length.

 Boiler 

 

 

250 

500 

750 

1000

 Flue Size (mm) 

 

 Ø150 

Ø250 

Ø250 

Ø300

 Approx. max. 
 Straight Flue 

 

 

28 

80 

32 

56 

 

 Length (m) 

 

 

The addition of elbows and their positions in the flue will have 

a significant effect on the maximum allowable flue and air duct 

lengths.  Consult with your flue supplier for detailed design work.

IMPORTANT NOTE.
If combustion air is drawn from within the boiler room, 

ensure no dust or airborne debris can be ingested into the 

appliance.  Dusty concrete flooring should be sealed to 

reduce the presence of dust.  Ideally where possible duct the 

air supply into the boiler room from a clean source outside 

the boiler room / building.

Material

With no requirement for buoyancy to discharge flue products 

and with low flue gas temperatures, single wall flues are suitable 

for most installations.  Care should still be taken to maintain 
compliance with building regulations and relevant standards.

The flue used should be a suitably approved flue for use on a 

pressurised condensing flue system.  The boiler is not suitable for 

use on plastic flue systems.  

Condensate produced in the flue should be drained 

seperately before entering the boiler.

  A Drain point at the 

bottom of the flue header (500, 750 and 1,000) is provided for this 

purpose.

Advice regarding the availability of proprietary types of flue 

system can be obtained by contacting 

Ideal Boilers

.

All joints or connections in the flue system must be impervious 

to condensate leakage.  Low points in the flue system should be 

drained using pipe of material resistant to condensate corrosion.

All drains in the flue should incorporate a water trap.
Care should also be taken in the selection of flue terminals as 

these tend to accentuate the formation of a plume and could 
freeze in cold weather conditions.

Care should be taken to ensure the specification of the chimney 

is suitable for the application by reference to the manufacturers 
literature.  

NOTE:- Long Flues

It is recommended that a support bracket is fitted at least every 

1m of flue length and a bracket must be fitted at every flue joint to 

ensure flue seal and alignment of flue.

 

5

 

Installation & Servicing 

GENERAL

Содержание EVOMOD 250

Страница 1: ...fety and performance speci cation that we require Do not use reconditioned or copy parts that have not been clearly authorised by Ideal For the very latest copy of literature for speci cation and main...

Страница 2: ...69 7 3 559 6 Approx flue gas max rate m3 h 391 783 1174 1566 volume 80o C i e non condensing ft3 h 13 808 27 615 41 459 55 303 Max Flue Resistance Pa 105 105 105 105 Flue Gas CO2 Max Rate 9 1 0 2 9 1...

Страница 3: ...irements 14 15 Water Treatment 6 Wiring Diagrams 24 250 500 750 1000 Natural Gas only Destination Countries GB IE Key to symbols IE Ireland GB United Kingdom Countries of destination PMS Maximum opera...

Страница 4: ...ce with the relevant requirements of the Gas Safety Installation and Use Regulations The appropriate Building Regulations either The Building Regulations The Building Regulations Scotland Building Reg...

Страница 5: ...the stack will be relatively small The boiler is supplied with an integral fan which is fully matched to the boiler in each case to provide correct combustion air flow and overcome the flue resistance...

Страница 6: ...The lower the return temperature to the boiler the higher the efficiency At return temperatures of 55o C and below the difference becomes marked because the water in the flue gases starts to condense...

Страница 7: ...1 BOILER DIMENSIONS AND CONNECTIONS 250 MODEL All dimensions shown in mm 9202 Back View Front View Side View EVOMOD 250 Note shown with optional connection kit fitted 7 Installation Servicing GENERAL...

Страница 8: ...2 BOILER DIMENSIONS AND CONNECTIONS 500 MODEL Back View Front View Side View All dimensions shown in mm EVOMOD 500 8 Installation Servicing GENERAL...

Страница 9: ...3 BOILER DIMENSIONS AND CONNECTIONS 750 MODEL Back View Front View Side View All dimensions shown in mm EVOMOD 750 9 Installation Servicing GENERAL...

Страница 10: ...4 BOILER DIMENSIONS AND CONNECTIONS 1000 MODEL Back View Front View Side View All dimensions shown in mm EVOMOD 1000 10 Installation Servicing GENERAL...

Страница 11: ...l dimensions shown in mm 5 HEADER KITS EVOMOD 500 KW HEADER ASSY Note Optional header includes valves shown Dimensions for optional header without valves also provided 11 Installation Servicing GENERA...

Страница 12: ...l dimensions shown in mm 6 HEADER KITS EVOMOD 750 KW HEADER ASSY Note Optional header includes valves shown Dimensions for optional header without valves also provided 12 Installation Servicing GENERA...

Страница 13: ...l dimensions shown in mm 7 HEADER KITS EVOMOD 1000 KW HEADER ASSY Note Optional header includes valves shown Dimensions for optional header without valves also provided 13 Installation Servicing GENER...

Страница 14: ...HG H SDQVLRQ FLVWHUQ 2SHQ YHQW VDIHW SLSH P PLQLPXP VHH QRWHV 6 VWHP IORZ 6KXQW 3XPS LI UHTXLUHG QYHUWHG FROG IHHG HQWU ROG HHG DWHU OHYHO FROG 2SHQ YHQW 6 VWHP UHWXUQ LP RQQHFWLRQV WR ERLOHU Determin...

Страница 15: ...be sized on the basis of the total system volume and initial charge pressure Initial minimum charge pressure should not be less than 1 0 bar 14 7psi and must take account of the static head and specif...

Страница 16: ...the header kits 500 750 1000 come on a separate pallet Evomod 1000 This boiler comes packed as above except the boiler is split onto 2 pallets The header assembly comes split across 2 pallets a gas m...

Страница 17: ...itted 1 Pull out support brackets Module Hanging Point Evomod 250 500 750 Position the boiler in its desired position Use the adjustable feet to level the boiler lock in place with the backing nuts Bo...

Страница 18: ...lastic front cover s in reverse order 3 Remove the push on connectors M5 screws from the front of the frame 4 Hang the side panels over the 2 retaining pins on the back of the frame then secure at the...

Страница 19: ...MUST be fitted to the 1 boss provided on the flexible flow pipe of each module 8 A 1 boss is provided on the underside of the flexible return pipe to enable a drain valve to be fitted 9 The header th...

Страница 20: ...sembly Remove any blanking plates from the side to mate with the first header assembly Remove the flue header support frame by removing the 6 nuts and bolts Position the header assembly at the rear of...

Страница 21: ...T be earthed A mains supply of 230V 50Hz is required Live Neutral and Earth An additional Earth is required to be connected to the Master Module chassis Earth Bonding point on the rear RHS vertical st...

Страница 22: ...iring Box may be linked to the Live In terminal The Live In or Live Out terminals may be commonised using a suitable DIN rail terminal linking bar if desired Note The circuit protective device isolati...

Страница 23: ...sor Mains Earth Mains Live Module Pump Neutrals Mains Neutral Optional Module Pump 1 Live Out Optional Module Pump 2 Live Out Optional Module Pump 3 Live Out Optional Module Pump 4 Live Out Optional M...

Страница 24: ...Pump 2 Live Out etc Master PCB Installer Wiring Box Spark Electrode Flame Sense Electrode Gas Valve Spark Generator Module Pump Relay Module PCB Diagnostic Connection Condenstate Protection Switch Wa...

Страница 25: ...500kW boiler only Module1 and Module2 will be shown etc Heat Demand On 0 10V Capacity Operating Mode If there is an ongoing Heat Demand generated by the 0 10V signal to the boiler and the boiler is c...

Страница 26: ...ress and to change to the required setting and then press ENTER to store Rotate the KNOB anti clockwise until Normal Operation is highlighted again and press SELECT to return to normal operation Ideal...

Страница 27: ...he following will be displayed The kW output number in the 1st line will vary depending on the maximum output of the boiler Ideal 750kW Normal Operation Set Flow Temp Set Off On Rotate KNOB clockwise...

Страница 28: ...nimum flow temperature setpoint is 30 C This feature limits the minimum flow temperature that can be set in the Normal Access Mode Press SELECT and then hold and down together for more than 5s the fol...

Страница 29: ...ration is highlighted again and press SELECT to return to normal operation CHANGING THE LEAD MODULE Installer Mode Normal Operation Set Flow Temp Set Off On The boiler default setting is that the boil...

Страница 30: ...m the Installer Wiring Box EVOMOD WITH SWITCHED LIVE CONTROL EVOMOD WITH 0 10V CONTROL Note that the boiler must be configured for a 0 10V Input see frame 28 Installer Wiring Box Master PCB Box Master...

Страница 31: ...SELECT and the following screen will appear Rotate the knob clockwise until a screen similar to the following is displayed Press SELECT and a screen similar to the following will be displayed Rotate...

Страница 32: ...Valve Off 120s Pump Overrun Fan Off Module Pump Off Yes Standby Flame Detected Yes Less than 5 Ignition Attempts No Yes Lockout No Standby Heat Demand from Master PCB On Yes Fan On 2 m ins Fan P r e...

Страница 33: ...the number of burners fitted Standby Heat Demand from Switched Live or 0 10V Input Yes Header Pump On Standby 1 Burner On 2 Burners On 3 Burners On 4 Burners On Heat Demand Off Temp Set point Heat Dem...

Страница 34: ...ting the servicing or replacement of components always Test for gas soundness Test the burner manifold flanges for soundness This can be done with leak detection spray whilst operating the boiler The...

Страница 35: ...pressure has been checked 5 Remove and inspect the fan venturi assembly Refer to Frame 45 6 Remove the burner assembly and inspect the electrodes and sightglass Refer to Frame 46 7 Remove and clean t...

Страница 36: ...13 Connect a suitable flue analyser to the flue sampling point on the next Module 14 Remove the protective cap and then using the offset adjustment screw adjust the valve on the Module until the CO2...

Страница 37: ...he two support brackets forward to provide a temporary hanging point for the cover carefully place the cover on the support brackets Alternatively the module cover can be placed on the floor adjacent...

Страница 38: ...h show signs of wear 12 Refer to Frame 39 for final safety checks REPEAT THE PROCEDURE FOR THE SLAVE MODULE S 45 REMOVAL OF FAN VENTURI FOR INSPECTION 1 Refer to Frame 40 2 Remove the module front cov...

Страница 39: ...y only using a soft brush and or vacuum The metal fibre outer surface MUST NOT BE BRUSHED If the burner shows signs of damage it must be replaced 7 Inspect the ignition and detection electrodes for si...

Страница 40: ...h the heat exchanger heating surface to flush debris out of the collector 5 Replace collector cover taking care to inspect and if necessary replace the seal 6 Re assemble in reverse order 7 Refer to f...

Страница 41: ...the right hand side panel refer to Frame 15 4 Pull off the sensing tube at the pressure switch 5 Remove the two pressure switch fixing screws 6 Remove the four socket cap screws retaining the gas valv...

Страница 42: ...he ignition plug cap and the earth connection 4 Remove the two cap screws retaining the ignition electrode and carefully withdraw the electrode 5 Fit the new electrode and re assemble in reverse order...

Страница 43: ...overtighten 8 Re assemble in reverse order 9 Re fill the system ensuring all the air in the boiler is vented 10 Refer to Frame 39 for final safety checks 5 6 55 FLAPPER VALVE REPLACEMENT 1 Refer to F...

Страница 44: ...efer to Frame 39 for final safety checks 58 SPARK GENERATOR 6 5 57 FLOW AND RETURN THERMISTOR REPLACEMENT 1 Refer to Frame 40 2 Remove the module front cover refer to Frame 44 3 Remove the right hand...

Страница 45: ...urner ensuring all seals and gaskets are inspected for wear or damage and replaced accordingly 6 Re assemble in reverse order 7 Refer to frame 39 for final safety checks 59 FAN REPLACEMENT 1 Refer to...

Страница 46: ...CUI PCB 8 Fit new CUI PCB re assemble in reverse order 9 Refer to Frame 39 for final safety checks 3 Note Observe all ESD Handling Procedures 1 Refer to Frame 40 2 Remove the module front cover refer...

Страница 47: ...e 12 Remove the water pressure switch and flow and return thermistor electrical connections Refer to Frames 56 57 13 Disconnect and remove the heat exchanger condensate debris collector Refer to Frame...

Страница 48: ...Module 01 Check Gas Supply Check Electrodes Check Burner for Blockage False Flame Lockout Module 01 Check Flame Electrode Check Flame Sense Electrode Wiring Flame Loss Module 01 Check Electrodes Check...

Страница 49: ...ck Module Wiring Check Module PCB Check Primary PCB Header Thmr Fault Check Header Thermistor Wiring Check Header Thmr 8k to 30k at 20 C CUI Wiring Fault Check CUI Wiring Check CUI PCB Check Master PC...

Страница 50: ...essary otherwise replace the main PCB no yes Unplug the Gas Valve is the resistance between the outside pins between 1k and 10k Replace Gas Valve no yes Check Spark Generator and associated Harness fo...

Страница 51: ...tion Electrode and associated Harness as necessary no yes Replace Gas Valve Replace Gas Valve no 72 LOW WATER PRESSURE OR CONDENSATE BLOCKAGE yes Disconnect the wires to the Water Pressure Switch Are...

Страница 52: ...y no Is there continuity between the PCB and the Flow Thermistor Fit a new return thermistor no Disconnect the electrical connection to the Return Thermistor and check the resistance using a suitable...

Страница 53: ...ing the thermostat Protocol By following your recommendations for the maintenance to the boiler 1 Remove the burner door 2 Check the condition of door gaskets replace if necessary 3 Check the conditio...

Страница 54: ...Interface PCB no Does the Wiring from the Master PCB to the User Interface PCB have continuity yes No further action required yes Replace The User Interface PCB Has the fault disappeared yes Replace t...

Страница 55: ...ctify wiring to Header pump no yes Is the Header pump stuck Free the Header pump yes yes Does the Header Pump operate no yes Does wiring to Module Pump have continuity and is to the correct connection...

Страница 56: ...the cable from the main PCB to the user interface PCB connected securely yes yes Replace cable from main PCB to user interface PCB no Does the cable from the main PCB to the user interface PCB have co...

Страница 57: ...TERFACE Set the boiler to accept a 0 10V input see Frame 27 no Is the boiler set to accept a 0 10V Input yes yes Set the boiler to On Mode see Frame 28 no Is the boiler set to On Mode yes yes Ensure b...

Страница 58: ...or performance of this appliance Comprehensive spares parts information and details of approved Ideal Parts Distributors are available on www idealparts com Our Parts team are also available to help...

Страница 59: ...59 Installation Servicing NOTES...

Страница 60: ...60 Installation Servicing NOTES...

Страница 61: ...61 Installation Servicing NOTES...

Страница 62: ...2 Ideal is a trademark of Ideal Boilers Registered Office Ideal Boilers Ltd PO Box 103 National Avenue Kingston Upon Hull HU5 4JN Tel 01482 492251 Fax 01482 448858 Registration No London 322 137 Ideal...

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