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GENERAL

europa

Installation & Servicing

9

Vertical Terminals

13 Above the roof pitch with roof

slope of all angles.

Above flat roof

300 mm (12”)

300 mm (12”)

14 From single wall face

From corner wall faces

600 mm (24”)

1000 mm (40”)

Twin Flue Applications

15 Centre distance between air inlet

and flue outlet ducts

120mm (5”)

Terminals guards are available from boiler suppliers --- ask for

Tower Flue Guard, Model K6. In case of difficulty seek advice

from:

Grasslin UK Ltd.,Tower house, Vale Rise, Tonbridge,

Kent TN9 1TB Tel. +44 (0) 1732 359 888 Fax No. +44 (0)

1732 354 455 www.tfc---group.co.uk

IMPORTANT It is absolutely ESSENTIAL to ensure, in

practice, that products of combustion discharging from the

terminal cannot re---enter the building or any other adjacent

building through ventilators, windows, doors other sources of

natural air infiltration, or forced ventilation / air conditioning.

If this should occur the appliance MUST be turned OFF,

labelled as “unsafe” until corrective action taken.

AIR SUPPLY

It is NOT necessary to have a purpose---provided air vent in

the room or internal space in which the boiler is installed.

Neither is it necessary to ventilate a cupboard or

compartment in which the boiler is installed, due to the low

surface temperatures of the boiler casing during operation;

therefore the requirements of BS6798, Clause 12, BS 5440:2

and in IE I.S. 813:2002 may be disregarded.

WATER CIRCULATION SYSTEM

The boilers are designed for connection to pressurised, fully

pumped, sealed water central heating systems ONLY. The

domestic hot water (DHW) calorifier is incorporated within the

combi boiler and only requires connection to the mains water

supply.

Additional Pumps.

The boiler is supplied with an integral circulating pump. If the

boiler is to be used in conjunction with any additional

circulating pumps, please contact the Technical Helpline for

advice on application.

IMPORTANT

A minimum length of 1m of copper pipe MUST be fitted to

both flow and return connections from the boiler before

connection to any plastic piping.

Ensure that the mains water supply pressure is adequate to

provide the required DHW flow rate. Refer to Table 1 on

page 4.

The central heating system should be in accordance with BS.

6798 and, in addition, for smallbore and microbore systems

BS. 5449.

The domestic hot water system should be in accordance with

BS. 5546 and BS. 6700.

Copper tubing to BS 2871:1 is recommended for water

carrying pipework and MUST be used for pipework carrying

potable water.

Any soldered joints on potable water pipework MUST NOT be

made with solder containing lead.

Ancillary pipework not forming part of the useful heating

surface should be lagged to prevent heat loss and any

possible freezing --- particularly where pipes run through roof

spaces or ventilated underfloor spaces.
Draining taps should be at least 1/2” BSP nominal size and

be in accordance with BS 2879.

WATER TREATMENT

Central Heating

Antifreeze fluid, corrosion and scale inhibitor fluids suitable for

use with boilers having copper heat exchangers may be used

in the central heating system.

IMPORTANT
The application of any other treatment to this product

may render the guarantee of the boiler manufacturer

INVALID.

The boiler manufacturer recommend Water Treatment in

accordance with the Benchmark Guidance Notes on Water

Treatment in Central Heating Systems.
The boiler manufacturer recommend the use of Fernox, GE

Betz Sentinel or Salamander water treatment products, which

must be used in accordance with the manufacturers

instructions.

Notes.

1. It is most important that the correct concentration of the

water treatment products is maintained in accordance with

the manufacturers’ instructions.
2. If the boiler is installed in an existing system any unsuitable

additives MUST be removed by thorough cleansing.

BS 7593:1992 details the steps necessary to clean a

domestic heating system.
3. In hard water areas, treatment to prevent lime scale may be

necessary --- however, the use of artificially softened water is

NOT permitted.
4. Under no circumstances should the boiler be fired before

the system has been thoroughly flushed.

Domestic Hot Water

In hard water areas where mains water can exceed 200ppm

Total Hardness (as defined by BS 7593:1993 Table 2) a scale

reducing device should be fitted into the boiler cold supply

within the requirements of the local water company. The use

of artificially softened water, however, is NOT permitted.
The boiler manufacturer recommend the use of Fernox

Qantomat, GE Betz Sentinel Combiguard and Calmag

CalPhos I scale reducing devices, which must be used in

accordance with the manufacturers’ instructions.
For further information contact:

Fernox

Cookson Electronics

Forsyth Road

Sheerwater

Woking

Surrey

GU21 5RZ

+44 (0) 1799 550811

Calmag Ltd

Unit 4---6 Crown Works

Bradford Road

Keighley

West Yorkshire

BD20 5LN

+44 (0) 1535 210320

Salamander (Eng) Ltd

Reddicap Trading Estate

Sutton Coldfield

West Midlands

B75 7BY

+44 (0) 121 378 0952

GE Betz

Sentinel Division

Foundry Lane

Widnes

Cheshire

WA8 8UD

+44 (0) 151 420 9563

Содержание Europa 224

Страница 1: ...17962 1094 1 1405 64A4 GB 1796210941 For details of document amendments refer to page 3...

Страница 2: ...2 europa Installation Servicing...

Страница 3: ...n changes implemented in this book from Mod Level 4204 to 1405 F Page 53 to 55 The Installer Notification Guidelines Benchmark Commissioning Checklist and Service Interval Record have been added Carad...

Страница 4: ...iciency SEDBUK Band D 78 2 Band D 78 3 Band D 79 4 NOx classification Class 3 Class 2 Class 3 The value is used in the UK Government s Standard Assessment Procedure SAP for energy rating of dwellings...

Страница 5: ...d signing the Benchmark log book BENCHMARK COMMISSIONING CHECKLIST DETAILS Boiler Page Make and model 5 Appliance serial no on data badge 13 SEDBUK No 4 Controls Time and temperature control to heatin...

Страница 6: ...to 20mm However 200mm must be available for servicing Front clearance The minimum front clearance when built into a cupboard is 50mm 2 from the cupboard door However 450mm 17 3 4 overall clearance is...

Страница 7: ...be carried out in accordance with the relevant requirements of the F Gas Safety Installation and Use Regulations F The appropriate Building Regulations either The Building Regulations The Building Reg...

Страница 8: ...is adjusted at the factory for use with the relevant supply gas A working gas pressure equal to that stated in Table 1 MUST be available at the boiler inlet Where applicable the appliance can be conve...

Страница 9: ...ing pipework and MUST be used for pipework carrying potable water Any soldered joints on potable water pipework MUST NOT be made with solder containing lead Ancillary pipework not forming part of the...

Страница 10: ...ressure is excessive a pressure reducing valve shall be used to facilitate filling When installing the filling connection provided with the boiler an additional WRAS approved valve must be fitted to t...

Страница 11: ...temperature in individual rooms should also be fitted with a room thermostat controlling the temperature in a space served by radiators not fitted with such a valve as stated in BS5449 Such an arrang...

Страница 12: ...ntral heating flow cock 8 By pass valve 9 Central heating CH return cock 10 3 bar pressure relief valve 11 Gas cock 12 Expansion vessel 13 Gas valve inlet pressure tap 14 Modulating gas valve 15 Burne...

Страница 13: ...Main circuit drainage cock 12 Auto air vent 13 Pump 14 Ignition pcb 15 3 bar pressure relief valve 16 Return manifold 17 DHW flow switch 18 Right hand panel 19 Boiler front panel 20 Appliance data ba...

Страница 14: ...pipe 100 mm 4 J Flue pipe 60 mm 2 3 8 with terminal grille assembly K Band L Turret air pipe gasket M Flue pipe gaskets 2 off N Boiler turret gasket O Flue turret P Self tapping screws 4 8x13 4 off Q...

Страница 15: ...efer to Table 7 for models europa 224 europa 228 Table 8 for model europa 232 For the correct use of the restrictors with vertical roof kit 80 125 mm refer to Table 9 for models europa 224 europa 228...

Страница 16: ...ce MUST be measured from the centreline of the flue duct air duct connection to the end of the flue outlet grille air inlet duct For each additional 45 M F and 90 M F flue bend used the maximum permis...

Страница 17: ...ounting plate screw position b Extended the centre line as shown Mark the flue ductcentre from the corner see diagram and template Note mark the centre of the hole as well as the circumference 4 Remov...

Страница 18: ...move the lower packaging Remove the front and side panels refer to frame 21 and strip off the protective coating The panels may be placed to one side and re fitted when the installation is complete Fi...

Страница 19: ...socket may alternatively be used The fuse rating should be 3 A For external controls wiring see frame 24 Note the switch contacts of any external programmer room or frost thermostat must be volt free...

Страница 20: ...on device gnye gnye bu gnye gy rd bu wh rd bu rd bu bn bu bn bn bu bn bu bk bn bu 3 1 2 rd bu bn bn gnye gnye gnye gnye gnye gnye gnye gnye gnye bu bn bn bu rd rd wh bu rd bu rd rd gy bn bu bu bu bn b...

Страница 21: ...gnye gy rd bu wh rd bu rd bu bn bu bn bn bu bn bu bk bn bu 3 1 2 rd bu bn bn gnye gnye gnye gnye gnye gnye gnye gnye gnye bu bn bn bu rd rd wh bu rd bu rd rd gy bn bu bu bu bn bu gy rd gnye ye wh gnye...

Страница 22: ...l supply flexible cord and the external control flexible cord as illustrated Lock the flexible cords in place with the clamps provided 230V supply ELECTRICAL CONNECTIONS FOR A COMBI BOILER Programmer...

Страница 23: ...G Legend A Appiance On lamp B Domestic hot water temperature control C Main switch and radiator temperature control D Boiler reset button E Lock out signal lamp F Programmer G System pressure and temp...

Страница 24: ...k 3 Remove the gauge and close the pressure test point D 4 Open the burner pressure test point E and connect the gauge 5 Remove the protection cap from the mechanical pressure adjustment components B...

Страница 25: ...erature of approximately 35 C rise is obtained at the tap This corresponds to a flow rate of about 10 0 2 2 l min gpm europa 224 11 6 2 6 l min gpm europa 228 13 1 2 9 l min gpm europa 232 d Turn off...

Страница 26: ...tention to the Lighting Instruction label affixed to the inside of the lower front door 3 Explain and demonstrate the lighting and shutting down procedures 4 The operation of the boiler and the use an...

Страница 27: ...operation 4 Run the boiler and check the percentage of CO and CO2 in the flue gasses at the sampling point indicated in the following drawing Air intake sampling point Exhaust gas sampling point Note...

Страница 28: ...gas service cock and disconnect the electricity supply 2 Remove the screws A and lift off the boiler front panel A A 3 Loosen the screws B 4 Bring the base of the panels away from the boiler and lift...

Страница 29: ...de 3 8 europa 224 europa 228 4 mm 5 32 Ignition Detection Male Female 10 mm Burner blades 3 8 10 mm 3 8 europa 232 9 Check that the spark and detection electrodes leads are in good condition and renew...

Страница 30: ...B A B 4 Disconnect the pipe which connects the venturi device to the air pressure switch 5 Unscrew the screws C and remove the clamp D C D F If the right clearance is at least 50 cm 20 6 Unscrew the 3...

Страница 31: ...lectrical supply 2 Remove outer and inner casing refer to frame 33 3 Open the combustion chamber and disconnect the electrodes leads 4 Remove the burner Refer to frame 34 5 Undo the screws that hold t...

Страница 32: ...ration of the boiler Gas manifold Injectors Burner 43 OVERHEAT THERMOSTAT REPLACEMENT 1 Remove outer and inner casing refer to frame 33 For models europa 228 and europa 232 remove the screw A and the...

Страница 33: ...6 Screw in the new sensor using a new gasket reconnect and re assemble in reverse order CH thermistor DHW thermistor Drainage cock 45 GAS VALVE ON OFF OPERATOR COILS REPLACEMENT Check 1 Disconnect the...

Страница 34: ...rame 21 6 Squeeze the tabs D to release the temperature pressure gauge E and remove it 7 Re assemble in reverse order C B E D A 48 EXPANSION VESSEL REPLACEMENT If the CH expansion vessel is faulty the...

Страница 35: ...rew the 3 screws E and remove the fan E E F 7 Re assemble in reverse order If the right clearance is less than 50 cm 20 6 Remove the combustion chamber lid see frame 34 7 Remove the 3 screws F and rem...

Страница 36: ...nection not used 52 PUMP REPLACEMENT COMPLETE 1 Disconnect the electrical supply 2 Remove the front and right hand side casing panels refer to frame 33 3 Release system pressure by opening the main ci...

Страница 37: ...ropa 224 europa 228 or europa 232 boiler The numbers refer to the marking printed on the circuit board 1 2 3 4 5 6 7 8 9 Important When re assembling the electronic control p c b 10 Fit the p c b into...

Страница 38: ...correct wiring connectors on the switch N O do not use C Looking through the switch box B it is possible to verify the position of the spindle C C Boiler OFF Pump operating 56 CH FLOW SWITCH MEMBRANE...

Страница 39: ...ning ensure that all the electric parts and wiring are dry and do not touch other electric parts during the following operations 3 Hold the flow switch sensor and bring the ring in contact with the se...

Страница 40: ...unscrew the connection I 9 Move the pipe J downwards freeing it from the heat exchanger connection G H I J 10 Remove the heat exchanger by sliding it forwards 11 Re assemble in reverse order 60 DHW H...

Страница 41: ...of the boiler 4 Release system pressure by opening the main circuit drainage cock Do not release CH pressure using the pressure relief valve It may cause debris within the system to foul the valve 5...

Страница 42: ...ng diagram in frame 22 for the correct wiring connection 6 Replace the panels and check the operation of the new programmer 64 CH DRAIN COCK REPLACEMENT 1 Disconnect the electrical supply 2 Remove fro...

Страница 43: ...ure probe The following table gives a summary of the relationship between each of the possible lamp combinations and their meaning Normally operating boiler CH operation DHW operation Frost protect op...

Страница 44: ...at Also that all services are on and the selector switch is set to heating Is the green LED on front facia flashing 1 Second on 1 Second off Is the green LED on front facia flashing4 times per second...

Страница 45: ...ilers only Continued below Repair or replace faulty wiring Is the continuity of the modulator harness O K Repair faulty gas valve Repair faulty PCB 1 When a DHW tap is opened and the DHW temperature i...

Страница 46: ...no no no no yes yes yes yes yes yes yes yes Check resistance of DHW thermistor Is it between 12 kW and 1 5 kW Check resistance of CH thermistor Is it between 12 kW and 1 5 kW Are LED2 and LED 3 flashi...

Страница 47: ...n Rectify gas supply fault Is there 17 mbar at the gas valve inlet Is there 230V at Black and Blue at gas valve harness connector on PCB 2 Repair or replace faulty wiring Is there 230V at pin 11 Brown...

Страница 48: ...no no no no no yes yes yes yes yes Is the resistance of the detection electrode assembly 5W from tip to connector no Is the polarity of the mains correct Replace faulty detection lead assy Rectify el...

Страница 49: ...ed Replace faulty PCB 1 Is LED 1 flashing and LED 2 and LED 3 on Switch to on position Is there 230V at pin 101 PCB 2 Repair or replace faulty wiring Is there continuity of the Air Pressure Switch har...

Страница 50: ...24 kW models 11 6 L min 28 kW models 13 1 L min 32 kW model Rectify gas supply fault Is there 17 mbar gas pressure at the gas inlet Is there 11 7 mbar 10 5 mbar for europa 232 burner pressure when th...

Страница 51: ...713 Main heat exchanger O rings mod europa 224 1 173238 H03 715 Main heat exchanger O rings mod europa 228 europa 232 1 173240 5 E90 627 Gas valve gaskets 1 172611 6 H03 699 Fan mod europa 224 1 1732...

Страница 52: ...ropa 224 europa 228 1 172531 H05 183 Detection electrode mod europa 232 1 173500 27 E69 243 Window glass rubber frame 1 170977 28 169 141 1 2 flat gasket 3 075514 29 169 033 3 4 flat gasket 4 075415 3...

Страница 53: ...erson s SELF CERTIFICATION SCHEME BUILDING CONTROL Contact your relevant Local Authority Building Control LABC who will arrange an inspection or contact a government approved inspector LABC will recor...

Страница 54: ...ER MANUFACTURER S INSTRUCTIONS THE SYSTEM CLEANER USED THE INHIBITOR USED GAS RATE BURNER OPERATING PRESSURE IF APPLICABLE CENTRAL HEATING FLOW TEMPERATURE CENTRAL HEATING RETURN TEMPERATURE m3 hr ft...

Страница 55: ...ARD SERIAL No COMMENTS SIGNATURE DATE SERVICE 3 ENGINEER NAME COMPANY NAME TEL No CORGI ID CARD SERIAL No COMMENTS SIGNATURE DATE SERVICE 4 ENGINEER NAME COMPANY NAME TEL No CORGI ID CARD SERIAL No CO...

Страница 56: ...ineers and system specifiers For details of courses please ring 01482 498 432 Manufactured for the seller Aldwych House 81 Aldwych London WC2B 4HQ The boiler manufacturer pursues a policy of continuin...

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