Classic SE
FF
-
Installation & Servicing
19
INSTALLATION
SIDE FLUE OUTLET
Extended centre
line
Terminal
mounting
plate screw
and flue
duct hole
positions
1.
An optional flue duct
extension kit is required
for lengths (distance from
the outside wall to the
relevant side of the boiler
casing) greater than
600mm (23
1/2
"). Refer to
Frame 10.
2.
When cutting the ducts
always use the cardboard
support provided.
21 FLUE ASSEMBLY - Exploded view
For wall thickness 114mm to 600mm
1.
Separate the templates.
2.
Tape both templates into the selected position locating template B
through an extended centre line as shown.
3.
Ensure squareness by hanging a plumb line as shown.
4.
Mark onto the wall (if required) the following:
a.
The 4 wall mounting plate screw positions (choose one from each
group). If the downward routing pipe brackets are used ensure the
correct holes are chosen.
b.
The 4 screw positions for the side outlet plate.
c.
The position of the flue duct hole (ensure that the correct centre is
marked, depending on whether the downward routing pipe
brackets are used or not).
23 PREPARING THE WALL
IMPORTANT.
Ensure that, during the cutting operation, masonry falling
outside of the building does not cause damage or personal injury.
1.
Cut the flue hole, preferably with a 125mm (5") core boring tool,
ensuring that the hole is square to the wall. If the hole has been
accurately cut with a drill then making good the wall faces is not
essential as seals are provided at both ends of the flue. However,
both wall faces immediately around the cut hole should be flat; make
good if necessary. For less accurate holes make good to
approximately 125mm (5") diameter at the 2 wall faces.
2.
Drill 4 holes with an 8mm (
5/16
") masonry drill and insert the plastic
plugs provided, for the wall mounting plate.
3.
Drill 4 holes with a 7mm (
9/32
") masonry drill and insert the plastic
plugs provided, for the side mounting plate.
Note.
If the terminal is to be sited within 25-40mm of a corner or vertical pipe (refer
to Table 3) then the hole MUST be accurately cut and the rubber weather seal
trimmed around the groove provided. The terminal wall plate need not be fitted.
Note.
Mark the centre of the hole as well as the
circumference.
d.
The side of the casing nearest the flue outlet.
5.
Remove both templates from the wall.
22 WALL MOUNTING TEMPLATE
Note.
The template shows the positions for the fixing holes and the flue hole
centres for standard installation.
If the flow and return pipes are to be routed down behind the boiler the downward
routing pipe brackets, supplied with the Downward Piping Kit, must be used.
These brackets are secured to the wall mounting plate and it is essential to use
only those holes as shown on the wall mounting template.
Care MUST be taken to ensure the correct holes are drilled.
LEGEND
1.
Terminal
2.
Weather seal
3.
Flue assembly
4.
Boiler sealing plate
5.
Flue extension tube
200544-5.pmd
20/02/2008, 13:26
19
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