SPEC Pak
®
High Power Inline Receptacle
Assembly Instructions For 2, 3 & 6 Position
Step 1 Slide PG Gland assembly onto wires (See Figure 1)
• Pull approximately 14 inches (355 mm) of wire through the gland to allow working space.
Step 2 Cable and/or Wire Preparation
• Jacketed cable: Strip outer jacket. Strip insulation from discrete wires (See Table 1
& Figure 2)
• Discrete wires: Strip insulation from discrete wires (See Table 1 & Figure 2)
Caution: Do not damage copper conductors when stripping wires
Table 1
Step 3 Secure body of PG Gland to Receptacle Shell
• Apply a generous bead of Permabond 941 or Loktite 411 to the center of the gland
thread and rotate the gland body to insure full coverage. Work quickly. The adhesive
sets quickly.
• Hand tighten body of PG Gland to the Receptacle Shell until snug, tighten 1/8 - 1/4
turn with spanner or crescent wrench
Caution:
Do NOT over tighten the sealing gland body to the shell. Do NOT tighten the
sealing nut at this time.
Step 4 Contact Termination
• Insert wire into crimp barrel to the full depth
• Visually verify that all strands are inserted into the barrel
• Follow the appropriate crimp instructions which are included with the crimp tools
and/or at www.andersonpower.com
Caution:
Keep all Powerpole
®
contacts parallel to each other while crimping jacketed cable.
Improper crimping my produce high resistance or contact distortion.
Inline Receptacle Holder Set #8 x 5/8 Screw Gland Assembly
Included Component Included Component Included Component Optional Component
Tool PN
Tool Type
Contact Series
Contact
1309G4
Hand
PP75
5900, 5952 or 5915
1368
Die-less Hydraulic PP120
1319, 1319G4, 1319G6, 1323G1, 1323G2
1368
Die-less Hydraulic PP180
1328G1, 1328G2, 1347, 1348, 1382, 1383, 1384
PM1000G1
Hand
Auxiliary
PM16P12S30, PM16P1416S30, PM16P1620S30,
(PowerMod
®
)
PM16P2024S30, PM16S12S32, PM16S1416S32,
PM16S1620S32 or PM16S2024S32
You will need:
- Wire Stripping Tool - APP Crimp Tool, See Section 2 - Phillips Head Screw Driver - 8 Screws, Size #10 or M5
Power Contact
Signal Contacts
SPEC Pak
®
High Power Shell Kit:
X
PG Gland Sealing Nut
Figure 1
Figure 2
Figure 3
For additional tools see data sheet
or www.andersonpower.com.
Powerpole
®
Contacts
Outer Jacket – 4” [102 mm]
Contact
Series
PP75
9/16” (14.5 mm)
PP120 15/16” (24.0 mm)
PP180 1-1/8” (28.6 mm)
“X”
PowerMod
®
Signal Contacts
Outer Jacket – 5.5” [139.7 mm]
Wire Insulation
Wire Insulation
Contact OD < Barrel ID
OD < Barrel ID
Pins
0.18” (4.5 mm)
0.24” (6.0 mm)
Sockets 0.21” (5.5 mm)
0.28” (7.0mm)