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5

Plate Heat Exchanger Package

Section 2 - General Description

2.3  OUTPUT CONTROL

The package can be used with an optional accessory boiler 

pump, available separately. The package can also be used 

with compatible boilers having an internal boiler pump. Pumps 

are designed to be wired to and controlled by the appliance to 

allow a controlled pump over run.

2.4  GAS SUPPLY

Evomax 2 30, 40, 80, 60, 100, 120 & 150 boilers are 

configured for use with natural gas. The 30P, 40P, 60P, 

80P, 100P & 120P boilers are configured for use with LPG / 

Propane.
The package requires the gas inlet to be made up to the gas 

tap provided, connecting it to the appliance's inlet. Assembly 

of the gas supply pipework and connection to the gas supply 

must follow all the applicable regulations.

A purge valve with a test point is provided before the boiler 

gas tap. This test point nearest the appliance gas inlet is 

intended to be used as the appliance inlet pressure test point.

2.5  SAFE HANDLING

Take appropriate measures to ensure safe handling of this 

appliance, use multiple operatives and or lifting equipment if 

necessary.

Operatives should be knowledgeable in handling techniques 

when performing these tasks and the following precautions 

should be considered:
•  Use appropriate handling points
•  Be physically capable
•  Use personal protective equipment as appropriate, e.g. 

gloves, safety footwear

During all manoeuvres and manual handling actions, every 

attempt should be made to ensure the following unless 

unavoidable and/or the weight is light.
•  Keep back straight
• 

Avoid twisting at the waist

• 

Avoid upper body/top heavy bending

• 

Always grip with the palm of the hand

•  Use designated hand holds
•  Keep load as close to the body as possible
• 

Always use assistance if required

2.1  PLATE HEAT EXCHANGER KIT  
 OPTIONS

This kit is provided with a plate heat exchanger suitable to 

cover a single boiler installation from the range of available 

Evomax 2 boilers.
The kit is based on a low height frame and allows hydraulic 

separation of the boiler from the secondary system in a 

compact envelope.

Consider the modulation range of the appliance and total 

heat load requirements when sizing the boiler.
The package and the boiler pumps are intended to operate 

with a temperature difference of 20 °C across the appliance 

to provide a 20 °C temperature difference on the secondary 

side of the plate.
Typical boiler and system side operating parameters are 

85/65 °C and 75/55 °C respectively.

Available Evomax 2 Appliances

kW (NG)

Product No.

Evomax 2 30

220814

Evomax 2 40

220815

Evomax 2 60

220816

Evomax 2 80

220817

Evomax 2 100

220818

Evomax 2 120

220919

Evomax 2 150

220820

kW (LPG)

Product No.

Evomax 2 30 Propane

220823

Evomax 2 40 Propane

220824

Evomax 2 60 Propane

220825

Evomax 2 80 Propane

220826

Evomax 2 100 Propane

220827

Evomax 2 120 Propane

220828

2.2  HYDRAULIC SEPARATION: PLATE  
 

HEAT EXCHANGER

A plate heat exchanger supports hydraulic separation within a 

hydronic system allowing two flows to operate independently 

with their flow and pressure environments.

The brazed plate heat exchanger used within the package 

ensures effective heat transfer and optimum efficiency with low 

flow resistance and a compact footprint.

The heat exchanger allows hydraulic separation between the 

boiler and a heating circuit, covering duties up to 150 kW. 

This enables the modern, high efficiency condensing boilers 

to operate under their optimum conditions, while the adjoining 

heating circuit operates to its optimum controlled requirements.
The plate's design is based on standard components and a 

modular brazed concept. Each unit is manufactured to the 

highest standard and part of the AHRI certified program that 

ensures thermal performance under the product specifications.
Benefits:

• 

Compact design

•  No gaskets
•  Easy installed within the plate heat exchanger package
• 

Low maintenance/ self-cleaning

• 

All plates are pressure tested during manufacture

 CAUTION: Caution should be exercised during these 

operations.

Содержание EVOMAX 2 30

Страница 1: ...e Do not use reconditioned or copy parts that have not been clearly authorised by Ideal Heating For the very latest copy of literature for specification and maintenance practices visit our website ide...

Страница 2: ...kaging and product in a corresponding recycle centre Do not dispose of the unit with the usual domestic refuse Do not burn the product Remove the batteries Dispose of the batteries according to the lo...

Страница 3: ...2 1 Plate Heat Exchanger Kit Options 5 2 2 Hydraulic Separation Plate Heat Exchanger 5 2 3 Output Control 5 2 4 Gas Supply 5 2 5 Safe Handling 5 Section 3 Package Contents Components 6 3 1 Package Com...

Страница 4: ...arate the boiler hydraulically primary from an existing heating hot water system secondary See appliance manuals for the flue configurations for the range of appliances using this kit 150 kW boilers m...

Страница 5: ...he range of available Evomax 2 boilers The kit is based on a low height frame and allows hydraulic separation of the boiler from the secondary system in a compact envelope Consider the modulation rang...

Страница 6: ...PIPEWORK 001 Gas Connection Kit 002 Mounting Frame Fabrication 003 Evomax 2 Low Height 1 5 in Return 004 50 mm Square Plastic Tube Insert M12 Threaded 005 Adjustable Foot 50 x M12 x 100 006 Return Ma...

Страница 7: ...PZ assembly note direction of flow Additional stop valve Hosepipe disconnect after filling Water Supply Temporary Hose disconnect after filling Hose unions G3 4 Valve 4 A spring loaded non adjustable...

Страница 8: ...be bolted secured to the floor after the connections are made to the boiler or system pipework from the package to allow for minor adjustments of the position of the package MOUNTING FRAME MUST BE SEC...

Страница 9: ...manual for the appliance 5 3 LEVELLING Levelling feet are provided to allow height adjustment of the package Height adjustment can be used for levelling and ensuring that connections to existing flue...

Страница 10: ...e to drain following the recommendations contained in the boiler Installation instructions 5 4 6 Pressure Relief Connection Ensure the boiler pressure relief valve is connected and piped to safety 5 4...

Страница 11: ...Interlock Pump control 0 10V OpenTherm Header GND S4 GND Mains Supply Demand inputs 230V 50Hz Interlock 230V 50Hz Auxiliary MFR1 MFR2 MFR3 OT2 S1 GND S2 GND S3 C OT2 C NO I0 I1 PWM GND 10V 10V GND OT1...

Страница 12: ...dual boiler commissioning UPMXXL for use with Plate Heat Exchangers 1 per boiler EVOMAX 2 IMPORTANT PWM Control to be wired directly to the boiler MUST be wired in last For pump and external pump cont...

Страница 13: ...Notes 13 Plate Heat Exchanger Package...

Страница 14: ...Notes 14 Plate Heat Exchanger Package...

Страница 15: ...Notes 15 Plate Heat Exchanger Package...

Страница 16: ...deal Technical Helpline 01482 498663 Ideal Consumer Helpline 01482 498660 Ideal Parts 01482 498665 idealheating com Ideal Boilers Ltd pursues a policy of continuing improvement in the design and perfo...

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