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Viscount GTS -

Installation & Servicing

INSTALLATION

IMPORTANT

Important : Assemble the boiler in the

order given by the numbers of each figure,

in compliance with all the instructions

Packaging :

Before starting to assemble the boiler, refer to the table below to

check if you have received all the packages required.

Boiler Body and Accessories

GTS boiler

Number of sections

15 16 17 18 19 20 21 22 23 24 25

Assembled boiler body (contents depend upon model)

Cleaning tool kit (contents depend upon model)

•

Boilers supplied with an assembled body

: start assembly from figure 13

GTS boiler

Number of sections

15 16 17 18 19 20 21 22 23 24 25

Frame (dimensions depend upon model)

Rear section

Normal intermediate section

Special intermediate section

Front section

Set of assembly rods + cleaning tools

(contents depend upon model)
Standard accessory kit 1 package

(contents depend upon model)
Additional accessory kit 1 package

(contents depend upon model)
Plain furnace plate

Flue gas connection plate with opening ø 400

Plain flue gas connection plate

Flue gas box

Distributing tube fitting *

Flow switch and technical instructions

•

Boilers supplied with an unassembled body

* The distributing tube fitting for GTS boilers with 15 -19 sections is included in the accessory package.
** The diaphragm fitting for GTS boilers with 14 sections is included in the additional accessory kit package.

50*

51*

52*

53*

54*

68**

GTS boiler

Number of sections

15 16 17 18 19 20 21 22 23 24 25

Baffle Plates Package CM 22

Package CM 23

•

Baffle Plates

GTS boiler

Number of sections

15 16 17 18 19 20 21 22 23 24 25

Casing Fittings

Package IG 84

Package IG 85

Package MR 3

Package MR 4

Package MR 5

Package FA 10

Package FA 11

•

Casing Fittings

8 ASSEMBLY OF VISCOUNT GTS BOILERS

INST

ALLA

TION

Содержание VISCOUNT GTS 14

Страница 1: ...erformance speci cation that we require Do not use reconditioned or copy parts that have not been clearly authorised by Ideal For the very latest copy of literature for speci cation and maintenance pr...

Страница 2: ...132 5 4678 0 89 1886 23 1334 4552 1276 4354 1019 224 28 3 11 3 3 3 1 32 4930 10 869 135 9 29 9 0 84 1780 138 6 4894 0 94 1992 24 1400 4777 1334 4552 1057 232 32 12 8 3 4 1 36 5107 11 259 142 6 31 4 0...

Страница 3: ...lity of injury during the installation servicing or cleaning of this appliance care should be taken when handling edges of sheet steel components Viscount GTS Oil Gas or Dual Fuel Fired Boilers Destin...

Страница 4: ...t standard is EN60335 1 89 336 EEC Electromagnetic Compatibility Directive Relevant standards are EN50081 1 EN50082 1 and EN55014 90 396 EEC Gas Appliance Directive Relevant standards are EN303 1 EN30...

Страница 5: ...e noises from the boiler body or even premature boiler failure Corrosion and the formation of black iron oxide sludge will ultimately result in premature radiator failure Open vented systems are not c...

Страница 6: ...mm R mm S mm T mm U mm GTS Boiler 1674 1744 1488 217 139 7 400 2 10 2105 259 130 20 1670 1483 2132 5 14 1785 1744 1488 188 139 7 400 150 31 19 2245 324 130 20 1670 1594 2243 5 15 1896 1966 1488 189 1...

Страница 7: ...ilation B L M C A A 0 85 m min 0 281 m 1 566 m 1 172 m Air outlet Air inlet vis9131 2 1 300 Boiler body D min 1 VIS5058 1 Straight connection not supplied 2 Angled connection not supplied 1 In order t...

Страница 8: ...4 D mm 217 188 189 210 236 257 208 209 230 231 252 253 H mm 2 31 30 9 8 13 36 35 14 13 8 9 Dimensional Information Required The ventilation shall comply with applicable regulations particularly codes...

Страница 9: ...ate from a low point in the boiler room in order to ensure that all the air in the boiler is bled from the high point of the system Always stop the pump before filling VERY IMPORTANT Instructions for...

Страница 10: ...ect a static condenser Detailed recommendations relating to the design of flues for GAS fired appliances are quoted in BS 6644 and IGE Publication UP 10 whilst BS 5410 Pt 3 similarly applies to OIL fi...

Страница 11: ...e contents depend upon model Additional accessory kit 1 package contents depend upon model Plain furnace plate 1 1 1 1 1 1 1 1 1 1 1 1 Flue gas connection plate with opening 400 1 1 1 1 1 1 1 Plain fl...

Страница 12: ...1 1 1 1 1 Control Panel GTS boiler Number of sections 14 15 16 17 18 19 20 21 22 23 24 25 Burner plate with 165 186 210 240 or 295 hole 1 1 1 1 1 1 1 1 1 1 1 1 Smokehood plate with 300 opening or plai...

Страница 13: ...1 GTS 22 GTS 23 GTS 24 GTS 25 1 1 1 1 1 1 1 1 1 1 1 1 9 10 11 12 13 14 14 15 16 17 18 19 3 3 3 3 3 3 4 4 4 4 4 4 1 1 1 1 1 1 1 1 1 1 1 1 151 8228 0002 Special intermediate Special intermediate 104 822...

Страница 14: ...rance at the rear of the boiler for water connections see Frame 4 and the distributing tube see Frame 2 and Frame 32 Fit the rear section on the frame behind the fastening brackets see detailed drawin...

Страница 15: ...a piece of wood positioned in line with the bores Put the assembly tool in position Tighten gradually so as to bring together the upper and lower connections evenly and simultaneously Assemble the rem...

Страница 16: ...ntegral with the frame Stop tightening as soon as the gap between the spring spires is equal to about 2 mm Put in place the upper assembly rods in the two front and rear lugs Mount the two crosspieces...

Страница 17: ...pring and washer on the rear of each rod Stop tightening the nuts as soon as the gap between the spires of the springs is about 1 mm B B B B A A A A 520 mm long 520 mm long Rear Front Rear Front 420 m...

Страница 18: ...ng 420 mm long 420 mm long 520 mm long 520 mm long 420 mm long 420 mm long 420 mm long 520 mm long 520 mm long 520 mm long 420 mm long 420 mm long 520 mm long 520 mm long 520 mm long 420 mm long 420 m...

Страница 19: ...20 mm long 420 mm long 520 mm long 520 mm long 420 mm long 385 mm long 520 mm long 420 mm long 520 mm long 520 mm long 520 mm long 385 mm long 520 mm long 420 mm long 520 mm long 520 mm long 520 mm lo...

Страница 20: ...long 420 mm long 385 mm long 520 mm long 420 mm long 520 mm long 520 mm long 520 mm long 385 mm long 520 mm long GTS 22 GTS 23 520 mm long 520 mm long 520 mm long 385 mm long 520 mm long 520 mm long...

Страница 21: ...0 mm 520 mm long 520 mm long 420 mm long 385 mm long 520 mm long 520 mm long 520 mm long 520 mm long GTS 25 GTS 24 520 mm long 420 mm long 385 mm long 520 mm long 520 mm long 520 mm long D D D D D D D...

Страница 22: ...inlet valve 6 Close the vent valve 7 Disconnect the supply water 8 Connect the pressure system water 9 Open the fill valve 10 Pressurise the boiler Maintain pressure for 30 minutes Any drop in pressu...

Страница 23: ...GTS 16 2 4 2 GTS 17 2 6 GTS 18 2 2 6 GTS 19 2 6 2 GTS 20 2 6 2 GTS 21 2 8 GTS 22 2 6 2 2 GTS 23 2 6 4 GTS 24 2 8 2 GTS 25 2 10 Number of sweeping covers per type Place the two no 1 cleanout covers wit...

Страница 24: ...or on the floor and fasten the articulation onto the door with three M12 screws Fix the furnace door hinge on the right or left hand side of the front section by means of three M12 x 25 screws VIS5082...

Страница 25: ...nection of the front section using four M18 nuts with the 170 x 222 gasket in between first soak the gasket in warm water Fit the flange with the sludge removal hole onto the lower connection of the f...

Страница 26: ...sket in between first soak the gasket in warm water and fasten with four M18 nuts Carefully insert the 15 gasket in the groove of the rear section and hold it in place with a few drops of silicone L V...

Страница 27: ...The flue gas outlet is fastened to the rear by means of six studs washers and M12 nuts First adapt the steel connecting plate to the chimney connection flue Then fasten that plate or the plate with a...

Страница 28: ...er before fitting them Boiler GTS 14 GTS 15 19 GTS 20 25 Total number of baffle 4 6 8 plates Package no CM 23 CM22 CM23 2xCM23 VIS5098 39 ASSEMBLING THE BAFFLE PLATES Place the cable channels so that...

Страница 29: ...f the other rod Place the two cable channels so that their bevelled end is to the front Fasten the channels to the front crosspiece with two M8 x 16 screws washers in the third hole starting from the...

Страница 30: ...en the positioning brackets package IG84 or IG85 onto the right and left hand upper bosses of the front section with two M8x16 screws and two serrated washers 13 mm spanner VIS5105 80 90 No of Section...

Страница 31: ...w 1 VIS5107 Example GTS 14 15 17 sections VIS5108 14 16 sections Front Rear Front Rear Rail support brackets Rail support brackets Frame Left hand side Right hand side Left hand side Right hand side F...

Страница 32: ...side Right hand side Left hand side Right hand side Left hand side Right hand side Left hand side Right hand side Rail support brackets Rail support brackets Rail support brackets Rail support bracket...

Страница 33: ...110 3 1 2 2 2 VIS9146 4 Fix the fastening bracket of the upper rails package IG84 or IG85 on the upper lug 1 these brackets must be vertically aligned with the lower rail support brackets Fit the brac...

Страница 34: ...ieces of insulating material to each other with the clips 18 25 sections Fix the upper rail with M8 x 30 screws and washers the first hole from the front end of the rail must be opposite the first fas...

Страница 35: ...GTS 16 1050 600 600 GTS 17 940 600 400 400 GTS 18 1050 600 400 400 GTS 19 940 600 600 400 GTS 20 940 600 600 600 GTS 21 1050 600 600 600 GTS 22 940 600 600 400 400 GTS 23 1050 600 600 400 400 GTS 24...

Страница 36: ...racket package IG84 or IG85 underneath the two cable channels by means of two M8 x 16 screws and two serrated washers Place the front crosspiece underneath the control panel bracket and fasten from be...

Страница 37: ...hers 1 Carefully unroll the various bulbs and bring them out of the control panel through the opening designed for that purpose Cut out the top insulating material and insert the bulbs in the boiler p...

Страница 38: ...Fit the left and right hand side front panels package IG84 or IG85 onto the lower front crosspiece and fit them onto the studs of the side panels VIS5129 VIS5130 58 ASSEMBLING THE FRONT PANELS Place...

Страница 39: ...ar crosspieces package IG84 or IG85 behind the bend of the rear side panels and fasten each crosspiece to the side panels using two 3 94 x 12 7 screws VIS5132 Put the two clip on nuts in place on the...

Страница 40: ...r plate which is 1200 mm long 1 Fasten with four M8x30 screws and serrated washers Place the front plate with the round holes towards the front of the boiler 2 Fasten with four M8 x 30 screws and serr...

Страница 41: ...40 600 600 400 400 GTS 23 1050 600 600 400 400 GTS 24 940 600 600 600 400 GTS 25 1050 600 600 600 400 400 mm long panel in Package FA10 600 mm long panel in Package FA11 800 mm long panel in Package M...

Страница 42: ...lly available conduit if required These cables are secured at the back of the control panel using cable clamps cable clamps supplied in a separate pack that are to be installed on the sheet metal 65 B...

Страница 43: ...one end and a terminal block with male connecting terminals on the other end Burner Wire Connector No From Connection to the Burner Control Box Terminal No L1 7 Permanent Live supply from the safety...

Страница 44: ...T8 S3 5 BA 4 2 L BA 3 BA 6 BA 7 BA 8 BA 9 BA 10 BA 11 BA 12 B Burner BA Connection strip DJ10A 10 A circuit breaker L Live N Neutral TCH1 Stage 1 boiler thermostat TCH2 Stage 2 boiler thermostat TS1 S...

Страница 45: ...er Thermostats Adjustment range 30 90o C For ON OFF burners use 1st stage thermostat only For two stage burners set 2nd stage 5o C below 1st stage setting 4 Boiler Thermometer 5 Location for Flue Gas...

Страница 46: ...specific operating features 10 Set the boiler thermostats 3 to the appropriate settings ensuring the second stage is 5o C lower than the first stage if a 2 stage burner is fitted 73 GENERAL CHECKS Ma...

Страница 47: ...NS Refer to the instructions supplied with the burner Turn off the power to the boiler Remove the upper front panel 1 Remove the retaining upper front crosspiece 2 and then the lower left and right ha...

Страница 48: ...e chemical sweeping is recommended for such boilers Put the baffle plates back in place Interlock them with each other while fitting them into the flue ways Replace the upper cleanout doors 79 CLEANIN...

Страница 49: ...few times in each heating season with very low quantities of water Otherwise look for the leak and repair it CLEANING THE CASING MATERIAL Use a soapy solution and a sponge only Rinse with clean water...

Страница 50: ...50 Viscount GTS Installation Servicing NOTES...

Страница 51: ...51 Viscount GTS Installation Servicing NOTES...

Страница 52: ...2 Ideal is a trademark of Ideal Boilers Registered Office Ideal Boilers Ltd PO Box 103 National Avenue Kingston Upon Hull HU5 4JN Tel 01482 492251 Fax 01482 448858 Registration No London 322 137 Ideal...

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