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83

Installation and Maintenance

Service Manual

11.2 Removal Procedure of Outdoor Unit

Warning:  Be sure to wait for a minimum of 20 minutes after 

turning off all power supplies and discharge the refrigerant 

completely before removal.

1.Remove handle and valve cover

3.Remove front grill

Twist off the screws used for fixing the handle, pull 
the handle upward to remove it.Loosen the screws 
fixing the valve cover and then remove it.

Procedure

Steps

2.Remove top cover

Remove connection screws connecting the top 
cover plate with the front panel and the right 
side plate,and then remove the top cover.

Remove the screws connecting the front grill and
the front panel. Remove the front grill.

handle

valve cover

top cover

front grill

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Содержание IAC24MD-D3DNA3D

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Страница 2: ...ram 13 5 Electrical Part 14 5 1 Wiring Diagram 14 5 2 PCB Printed Diagram 18 6 Function and Control 20 5HPRWH RQWUROOHU QWURGXFWLRQ 20 ULHI HVFULSWLRQ RI 0RGHV DQG XQFWLRQV 28 Part ė Installation and Maintenance 35 7 Notes for Installation and Maintenance 35 8 Installation 37 8 1 Installation Dimension Diagram 37 QVWDOODWLRQ 3DUWV FKHFNLQJ 39 8 3 Selection of Installation Location 39 OHFWULF RQQHF...

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Страница 4: ...anual 1 Summary Part Ė Technical Information Indoor Unit IAC24MD D3DNA3D I IAH24MD D3DNA3D I Outdoor Unit IAC24MD D3DNA3D IAH24MD D3DNA3D Remote Controller IARC 24 ON OFF MODE FAN CLOCK TIMER ON X FAN TEMP TIMER OFF TURBO SLEEP LIGHT ...

Страница 5: ...2 7HFKQLFDO QIRUPDWLRQ Service Manual Model List ...

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Страница 31: ... cross loop and wire clip 7 The live wire neutral wire and grounding wire of power supply must be corresponding to the live wire neutral wire and grounding wire of the air conditioner 8 The power cord and power connection wires can t be pressed by hard objects 9 If power cord or connection wire is broken it must be poisonous gas Prohibit prolong the connection pipe by welding any other refrigerant...

Страница 32: ...ing tape 4 Electroprobe 7 Electronic leakage detector 10 Pipe pliers pipe cutter 2 Screw driver 5 Universal meter 8 Vacuum pump 11 Pipe expander pipe bender 3 Impact drill drill head electric drill 6 Torque wrench open end wrench inner hexagon spanner 9 Pressure meter 12 Soldering appliance refrigerant container ...

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Страница 34: ...oor unit Make the bound pipes pass through the wall hole and then connect outdoor unit Neaten the pipes Vacuum pumping and leakage detection Check after installation and test operation Finish installation Note this flow is only for reference please find the more detailed installation steps in this section Select outdoor unit installation location Install the support of outdoor unit select it accor...

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Страница 45: ... WHPSHUDWXUH sensor ODVK 5 times HYHU V ƶ ƶ ƿ ƿ XULQJ FRROLQJ and drying RSHUDWLRQ compressor and RXWGRRU IDQ VWRS ZKLOH LQGRRU fan operates XULQJ KHDWLQJ RSHUDWLRQ DOO loads stop 13 Limit decrease IUHTXHQF GXH WR RYHUORDG ODVK 6 times HYHU V Ƶ ƶ ƿ ƿ All loads operates QRUPDOO ZKLOH operation IUHTXHQF RI compressor decreases See 9 3 diagnosis RI RYHUKHDWLQJ SUHYHQWLRQ DQG RYHUORDG protection Refer...

Страница 46: ...ROWDJH DW SRVLWLRQ L and N on wiring ERDUG 7 I WKH YROWDJH LV KLJKHU WKDQ 9 ZDLW XQWLO WKH SRZHU YROWDJH LV GHFUHDVHG ZLWKLQ normal range and WKHQ WXUQ RQ WKH XQLW KHFN ZKHWKHU SRZHU VXSSO QHWZRUN LV DEQRUPDO I LQSXW LV QRUPDO PHDVXUH WKH YROWDJH EHWZHHQ A and B ends of electrolytic FDSDFLWRU J in 9 1 on control board AP1 DIWHU WXUQLQJ RQ WKH XQLW I LW V QRUPDO WKH FLUFXLW KDV PDOIXQFWLRQ Please r...

Страница 47: ...drying RSHUDWLRQ compressor and RXWGRRU IDQ VWRS ZKLOH LQGRRU fan operates XULQJ KHDWLQJ RSHUDWLRQ DOO loads stop 1 Wiring terminal OVC COMP is loose Under normal FLUFXPVWDQFHV WKH UHVLVWDQFH EHWZHHQ ERWK HQGV RI WKLV WHUPLQDO VKRXOG EH OHVV WKDQ ȍ 1 After de HQHUJL DWLRQ insert OVC COMP terminal WLJKWO 2 See 9 3 diagnosis of RYHUORDG DQG GLVFKDUJH protection 2 Refer to maintenance ÀRZFKDUW 21 IPM...

Страница 48: ... of 30 SURWHFWLRQ GHV QFKURQL LQJ PDOIXQFWLRQ RYHUFXUUHQW protection of SKDVH FXUUHQW RI compressor Refer to maintenance ÀRZFKDUW 24 DLOXUH VWDUWXS Lc ODVK 11 times HYHU V ƶ ƿ ƶ ƿ XULQJ FRROLQJ and drying RSHUDWLRQ compressor and RXWGRRU IDQ VWRS ZKLOH LQGRRU fan operates XULQJ KHDWLQJ RSHUDWLRQ DOO loads stop See 9 3 diagnosis of IDLOXUH VWDUWXS Refer to maintenance ÀRZFKDUW 25 LUFXLW PDOIXQFWLRQ...

Страница 49: ...ee 9 3 diagnosis RI FKDUJLQJ PDOIXQFWLRQ IRU capacitor Refer to maintenance ÀRZFKDUW 28 LUFXLW PDOIXQFWLRQ RI PRGXOH WHPSHUDWXUH sensor P7 ODVK 18 times HYHU V ƶ ƶ Ƶ ƿ XULQJ FRROLQJ and drying RSHUDWLRQ compressor and RXWGRRU IDQ VWRS ZKLOH LQGRRU fan operates XULQJ KHDWLQJ RSHUDWLRQ DOO loads stop Hardware PDOIXQFWLRQ RI RXWGRRU XQLW V PDLQ ERDUG 1 Replace RXWGRRU XQLW V PDLQ ERDUG 3 29 0RGXOH WH...

Страница 50: ...V PDLQ ERDUG 2 Replace RXWGRRU XQLW V PDLQ ERDUG 3 32 Limit decrease IUHTXHQF GXH WR PRGXOH WHPSHUDWXUH protection EU Ƶ Ƶ Ƶ ƿ All loads operates QRUPDOO ZKLOH operation IUHTXHQF RI compressor decreases Radiating grease RQ 30 PRGXOH RI RXWGRRU XQLW V main board is not HQRXJK VFUHZV KDYHQ W EHHQ HG WLJKWO IWHU WKH system is de energized for 20min and GLVFKDUJH FKHFN ZKHWKHU radiating grease RQ 30 0R...

Страница 51: ...LW V main board 3 35 Limit decrease IUHTXHQF GXH WR IUHH H protection Ƶ Ƶ Ƶ ƶ All loads operates QRUPDOO ZKLOH operation IUHTXHQF RI compressor decreases 3RRU DLU UHWXUQ RI LQGRRU XQLW RU speed of fan is too low KHFN ZKHWKHU LQGRRU XQLW V KRUL RQWDO ORXYHU FDQ close normally ĺ UHSODFH LQGRRU XQLW V PDLQ ERDUG ĺ replace indoor XQLW V PRWRU 36 2XWGRRU fan motor PDOIXQFWLRQ L3 2XWGRRU fan motor PDOIX...

Страница 52: ...ce the mainboard with the same model End no no Is the temperature sensor normal according to the Resistance Table no Replace it with a temperature sensor with the same model no yes yes Is malfunction removed no yes yes no 9 3 Troubleshooting for Main Malfunction 1 Malfunction of Temperature Sensor F1 F2 Main detection points ƽ V WKH ZLULQJ WHUPLQDO EHWZHHQ WKH WHPSHUDWXUH VHQVRU DQG WKH FRQWUROOHU...

Страница 53: ... 6PRRWKO V WKH FRQWURO WHUPLQDO RI 3 PRWRU FRQQHFWHG WLJKWO ƽ 6PRRWKO V WKH IHHGEDFN LQWHUIDFH RI 3 PRWRU FRQQHFWHG WLJKWO ƽ 7KH IDQ PRWRU FDQ W RSHUDWH ƽ 7KH PRWRU LV EURNHQ ƽ HWHFWLRQFLUFXLW RI WKH PDLQERDUG LV GH QHG DEQRUPDO 0DOIXQFWLRQ GLDJQRVLV SURFHVV interface terminal 2 and 3 is 15VDC interface terminal 1 and 2 within ...

Страница 54: ... cap with the same model no Is malfunction eliminated no yes Insert the jumper cap tightly Is malfunction eliminated no no yes Is malfunction eliminated no yes Replace the mainboard with the same model 3 Malfunction of Protection of Jumper Cap C5 Main detection points ƽ 0DOIXQFWLRQ V WKHUH MXPSHU FDS RQ WKH PDLQERDUG ƽ V WKH MXPSHU FDS LQVHUWHG FRUUHFWO DQG WLJKWO ƽ 7KH MXPSHU LV EURNHQ ƽ HWHFWLRQ...

Страница 55: ... and outlet blocked Normal fluctuation is within 10 of the rated voltage on the nameplate Malfunction is eliminated no yes no yes no yes no no no yes no yes no yes yes yes yes yes yes yes Malfunction is eliminated Malfunction is eliminated Malfunction is eliminated Malfunction is eliminated Malfunction is eliminated Malfunction is eliminated Troubleshooting for E5 malfunction Adjust the supply vol...

Страница 56: ... higher than 200V Malfunction of the outdoor mainboard AP1 Replace outdoor mainboard Measure the voltage input with AC voltmeter see fig 30 Voltage within 180VAC 260VAC Shut down the power and wait 20 minutes or use DC voltmeter to measure the voltage on the two ends of electrolytic capacitor until the voltage is lower than 20V Check the connection of reactor and connection wire If the wiring of r...

Страница 57: ...ƽ I WKH ZRUN ORDG RI XQLW LV KHDY I UDGLDWLQJ RI XQLW LV JRRG 0DOIXQFWLRQ GLDJQRVLV SURFHVV N N Y N Y Y Y N N N N N Y Y Y Y Y H5 H7 or P5 is displayed after turning on the unit Measure if the voltage input is within 180 265V with AC voltmeter see fig 30 The compressor is well connected with mainboard AP1 Heat exchanger is blocked with dirt Clean the heat exchanger to improve its performance Restar...

Страница 58: ...N E8 is displayed If the outdoor ambient temperature is higher than 53 Normal protection please use it after improving the outdoor ambient temperature Unit restarts normally Unit restarts normally If the radiating of indoor and outdoor unit is good Improve the radiating environment of unit clean the heat exchanger and remove surrounding obstacles If the indoor and outdoor fan are running normally ...

Страница 59: ...fficient and the high and low pressure of system is not balanced please start the unit after 3min If the compressor wire COMP UVW is well connected and connection sequence is correct Check the connection situation of outdoor mainboard AP1 and compressor COMP and the connect it according to wiring diagram If the refrigerant charging amount is too much Does the unit start up normally Charge the refr...

Страница 60: ...OYH GDPDJHG ƽ I WKH UHIULJHUDQW LV OHDNHG ƽ 7KH FRPSUHVVRU RYHUORDG SURWHFWLRQ WHUPLQDO LV QRW FRQQHFWHG ZHOO ZLWK WKH PDLQERDUG ƽ I WKH RYHUORDG SURWHFWRU LV GDPDJHG ƽ HDW H FKDQJH RI XQLW LV QRW JRRG KHDW H FKDQJHU LV GLUW DQG XQLW UDGLDWLQJ HQYLURQPHQW LV EDG ƽ 7RR PXFK ORDG RI WKH V VWHP FDXVHV KLJK WHPSHUDWXUH RI FRPSUHVVRU DIWHU ZRUNLQJ IRU D ORQJ WLPH ƽ 0DOIXQFWLRQ RI GLVFKDUJH WHPSHUDWXUH ...

Страница 61: ...frigerant according to the service manual Compressor overload protection terminal is not connected well with the mainboard reconnect them correctly Heat exchange of unit is not good heat exchanger is dirty and unit radiating environment is bad improve the radiating environment and clean the heat exchanger Too much load of the system causes high temperature of compressor after working for a long ti...

Страница 62: ...ed well with the socket Connect the plug correctly Check the connection wire between reactor mainboard and situation of connection If there is short circuit or the connection wire is loose Reconnect the wire or replace the connection wire according to the wiring diagram Check the surface of reactor coil If it is damaged Replace the reactor Power on and restart the unit Power on and restart the uni...

Страница 63: ...he unit operates normally before malfunction Check built in wiring of indoor and outdoor unit If the wiring is damaged Replace the wire Check the malfunction type with communication malfunction detector Malfunction of outdoor communication circuit Replace outdoor mainboard AP1 Replace indoor mainboard AP2 Is the malfunction eliminated Is the malfunction eliminated End Check the connection wire acc...

Страница 64: ...RU details 0DOIXQFWLRQ RI FRPSUHVVRU Compressor can t operate 5HIHU WR SRLQW RI PDLQWHQDQFH PHWKRG IRU details 9 4 Troubleshooting for Normal Malfunction 1 Air Conditioner Can t be Started Up 2 Poor Cooling Heating for Air Conditioner 3 Horizontal Louver Can t Swing 3RVVLEOH DXVHV LVFULPLQDWLQJ 0HWKRG LU FRQGLWLRQHU 6WDWXV 7URXEOHVKRRWLQJ 1R SRZHU VXSSO RU SRRU FRQQHFWLRQ IRU SRZHU SOXJ IWHU HQHUJ...

Страница 65: ...GUDLQ SLSH Replace drain pipe UDSSLQJ LV QRW WLJKW DWHU OHDNLQJ IURP WKH SLSH FRQQHFWLRQ SODFH RI LQGRRU XQLW ZUDS LW DJDLQ DQG EXQGOH LW WLJKWO 5 Compressor Can t Operate 3RVVLEOH FDXVHV LVFULPLQDWLQJ PHWKRG DLU FRQGLWLRQHU VWDWXV 7URXEOHVKRRWLQJ URQJ ZLUH FRQQHFWLRQ RU SRRU connection KHFN WKH ZLULQJ VWDWXV DFFRUGLQJ WR FLUFXLW diagram Connect wires according to wiring diagram to PDNH VXUH DOO Z...

Страница 66: ...13 12 14 9 8 4 2 28 30 31 25 24 23 17 26 7 29 27 3 1 10 16 18 19 20 22 21 33 34 32 11 35 6 5 FA N MODE I F EEL C LOC K TIMER ON X FA N T EMP TIMER OFF T URBO SLEEP LIGH T IAC24MD D3DNA3D I IAH24MD D3DNA3D I 10 Exploded View and Parts List 10 1 Indoor Unit ...

Страница 67: ...RUDWRU 6XSSRUW 24212103 1 14 YDSRUDWRU VV 0100257204 1 15 DOO 0RXQWLQJ UDPH 01252032 1 16 Motor Press Plate 26112316 1 17 DQ 0RWRU 15012136 1 18 Connecting pipe clamp 26112188 1 19 UDLQDJH KRVH 0523001401 1 20 Stepping Motor 1521300101 1 21 UDQN 10582070 1 22 Display Board 30565038 1 23 0HVK QFORVXUH LU 2XWOHW 01472016 1 24 XLGH RXYHU 10512118 1 25 LOH XVK 10542036 2 26 Electric Box 2011210802 1 2...

Страница 68: ...RUDWRU 6XSSRUW 24212103 1 14 YDSRUDWRU VV 0100257204 1 15 DOO 0RXQWLQJ UDPH 01252032 1 16 Motor Press Plate 26112316 1 17 DQ 0RWRU 15012136 1 18 Connecting pipe clamp 26112188 1 19 UDLQDJH KRVH 0523001401 1 20 Stepping Motor 1521300101 1 21 UDQN 10582070 1 22 Display Board 30565038 1 23 0HVK QFORVXUH LU 2XWOHW 01472016 1 24 XLGH RXYHU 10512118 1 25 LOH XVK 10542036 2 26 Electric Box 2011210802 1 2...

Страница 69: ...73 Installation and Maintenance Service Manual IAC24MD D3DNA3D O 2 15 17 16 14 13 1 21 18 19 8 9 10 11 7 6 4 5 24 25 23 29 28 30 31 12 32 27 20 26 22 3 10 2 Outdoor Unit ...

Страница 70: ...lapboard Assy 01233154 1 14 Condenser Assy 01103000203 1 15 Rear Grill 01475013 1 16 Wiring Clamp 26115004 1 17 7HPSHUDWXUH 6HQVRU 39000072 1 18 5LJKW 6LGH 3ODWH 0130504402P 1 19 Handle assy 02113109 1 20 Retaining Plate 02115006P 1 21 XW RII 9DOYH 07133157 1 22 9DOYH RYHU 22245003 1 23 9DOYH 6XSSRUW 6XE VV 0171501201P 1 24 DIÀH 9DOYH 6XSSRUW 01365435P 1 25 XW RII 9DOYH 07133157 1 26 OHFWULF SDQG ...

Страница 71: ...75 Installation and Maintenance Service Manual IAH24MD D3DNA3D 2 15 17 16 14 13 1 21 18 19 8 9 10 11 7 6 3 4 5 24 25 27 28 23 31 30 29 32 33 34 12 35 22 26 20 ...

Страница 72: ...Assy 01163427 1 15 Rear Grill 01475013 1 16 Wiring Clamp 26115004 1 17 7HPSHUDWXUH 6HQVRU 39000072 1 18 5LJKW 6LGH 3ODWH 0130504402P 1 19 Handle assy 02113109 1 20 Retaining Plate 02115006P 1 21 XW RII 9DOYH 07133157 1 22 9DOYH RYHU 22245003 1 23 9DOYH 6XSSRUW 6XE VV 01715020P 1 24 DIÀH 9DOYH 6XSSRUW 01365435P 1 25 XW RII 9DOYH 6XE VV 07135072 1 26 OHFWULF SDQG 9DOYH LWWLQJ 4300876705 1 27 D 9DOYH...

Страница 73: ...remove them panel rotation groove panel 2 Remove panel Open the front panel separate the panel rotation shaft from the groove fixing the front panel and then removes the front panel Note The display of some models is fixed on the panel unscrew the screws fixing the display on the panel before removing the panel 11 Removal Procedure 11 1 Removal Procedure of Indoor Unit Caution discharge the refrig...

Страница 74: ...antity of screws fixing the front case sub assy is different for different models Loosen the clasps at left middle and right sides of front case Life the front case sub assy upwards to remove it screw screw caps left clasp middle clasp right clasp screws front case sub assy front case sub assy 3 Remove horizontal louver Push out the axile bush on horizontal louver Bend the horizontal louver with h...

Страница 75: ...ection place between grounding wire and evaporator Pull out the wiring terminal of motor and wiring terminal of step motor from the mainboard Note 1 Location of tube temperature sensor and tieline on the evaporator is different for different models 2 When pulling out the wiring terminal pay attention to loose the clasp and don t pull it so hard Loosen the connection clasps between vertical louver ...

Страница 76: ... assy evaporator c Adjust the position of connection pipe on evaporator slightly and then lift the evaporator upwards to remove it connection pipe Remove two screws fixing display Note The display of some models is fixed on the panel unscrew the screws fixing the display on the panel before removing the panel display Remove the screw fixing electric box assy and then remove the electric box assy e...

Страница 77: ...motor clamp and then remove the motor clamp Remove the screws at the connection place of cross flow blade and motor lift the motor and cross flow blade upwards to remove them c Remove the bearing holder sub assy Remove the screw fixing step motor and then remove the step motor holder sub assy bottom case cross flow motor clamp motor screws screw screws ...

Страница 78: ... grill Twist off the screws used for fixing the handle pull the handle upward to remove it Loosen the screws fixing the valve cover and then remove it Procedure Steps 2 Remove top cover Remove connection screws connecting the top cover plate with the front panel and the right side plate and then remove the top cover Remove the screws connecting the front grill and the front panel Remove the front ...

Страница 79: ...rocedure Steps Remove screws connecting front side plate outer case and chassis and then remove the front side plate Remove screws fixing front panel chassis and motor support and then remove the front panel Remove screws connecting right side plate and chassis valve support and condenser and then remove the right side plate 1 2 right side plate ...

Страница 80: ... Remove nut on blade with wrench and then remove the axial flow blade Remove screws fixing electric box cut off the tielien with scissors pull out the wiring terminal and then lift up the electric box to remove it Twist off the screws on fireproof electric box and then remove the fireproof electric box 1 Twist off the tapping screws fixingthe motor pull out the pin of leading wire for motor and th...

Страница 81: ...ws fixing the motor support pull it upwards and then remove the motor support Twist off the screws connecting isolation sheet and end plate of condenser and chassis and then remove the isolation sheet Unsolder the pipe line between compressor condenser gas and liquid valve and then remove the 4 way valve note release all refrigerant before unsoldering 4 way valve 2 ...

Страница 82: ...remove the gas valve note when unsoldering the soldering joint wrap the gas valve with wet cloth completely to avoid the damage to valve and release all refrigerant completely at first Unsolder the soldering joint between liquid valve and connection pipe of liquid valve and then remove the liquid valve Twist off the 3 foot nuts on compressor and then remove the compressor Twist off the screws conn...

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Страница 89: ...Call our Toll Free number for top rate technical support 877 9 IDEAL 1 877 943 3251 Outside the USA Call 1 360 546 6161 Exclusively distributed by www sunlightsupply com ...

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