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Auto Sentry-eXP

Maintenance

Revised 12/21/07

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Содержание Auto Sentry-eXP

Страница 1: ...Auto Sentry eXP Maintenance Revised 12 21 07...

Страница 2: ...Maintenance Procedures Maintenance Procedures for Auto Sentry eXP for Auto Sentry eXP Bill Dispenser Bill Dispenser Credit Card Reader Credit Card Reader Bill Acceptor Bill Acceptor...

Страница 3: ...Bill Dispenser Problem Cause Bill Dispenser Error Codes Cleaning Pick Assembly Feed Rollers Cleaning the Bill Dispenser Belts Cleaning and Testing Sensors Bill Dispenser Removal Procedure MDS Sensor...

Страница 4: ...s miss feeds in bill cassette cavity Clean black pick wheels and green feed rolls Clean PS1 sensor and prism Check Bill Dispenser cassette metal tab on frame Tighten white rails in Bill Dispenser cavi...

Страница 5: ...here may be a Bill jammed in the PS1 sensor located behind the bill cassette 7811 Jam occurred between PS1 and BPS 7820 Look for a Bill blocking the PS1 sensor 782C RJS Sensor 7830 PS1 Bill remaining...

Страница 6: ...Clean sensor or replace F805 BPS Sensor Error Clean sensor or replace F808 CPS Sensor Error Clean sensor or replace F809 RJS Sensor Error Clean sensor or replace 8200 BPS Sensor Bill Read Error Long B...

Страница 7: ...Checking Bill Dispenser Health Pressing either End of Day Switch will bring up the Service Unit Jack Pot Screen...

Страница 8: ...Bill Dispenser Heath Check the Bill Dispenser Sensor Health periodically The individual Sensor Health can be checked from the Service Unit Jack Pot Screen Touch the Diagnostics Button...

Страница 9: ...individual Sensor Health is indicated via a traffic light display All sensors should have a green light Yellow light indicates that the sensor requires maintenance soon Red light indicates immediate...

Страница 10: ...Cleaning Pick Assembly Rollers Remove Bill Cassette from Bill Dispenser to access the Pick Rollers Remove Bill Cassette...

Страница 11: ...Clean the rollers by placing a soft alcohol isopropyl dampened cotton cloth against each individual roller while rotating one of the black rollers in an upward direction Cleaning Pick Assembly Rollers...

Страница 12: ...placing a soft alcohol dampened cotton cloth against each individual roller Turn the large green wheel located on the left side of Bill Dispenser in a clockwise direction while applying pressure to ro...

Страница 13: ...ree belts off the center of their respective black rollers Remove any dirt accumulation on the rollers with isopropyl alcohol Move all belts back to their proper position Turn large green wheel to ens...

Страница 14: ...e full belt rotation With the Bill Cassette removed reach in through the cassette cavity with cleaning cloth Clean the lower set of belts by pinching each of the three belts with a soft alcohol dampen...

Страница 15: ...Cleaning the Lower Bill Dispenser Belts Clean the lower set of belts by pinching each of the three belts with a soft alcohol dampened cotton cloth while rotating the large green wheel...

Страница 16: ...Dispenser Belts Mark each of the three belts to determine full belt rotation Clean the upper Bill Dispenser belts by pinching each of the three belts with a soft alcohol dampened cotton cloth while r...

Страница 17: ...The three belts can be cleaned by placing a soft alcohol dampened cotton cloth against each of the belts while rotating the large green wheel Viewed from the top 1 of 3 belts shown Viewed looking in...

Страница 18: ...Feed out Idler Rollers Ensure both feed out idler rollers turn when turning the large green wheel If one or both do not turn reform metal spring tentioners to obtain better contact...

Страница 19: ...Cleaning Clock Wheel With canned air blow off any dust that may have accumulated on the clock wheel and both sides of sensor The clock wheel can be rotated by turning the large green wheel Sensor...

Страница 20: ...d RAS mode Follow the instructions in the blue area to test the individual sensors For Example To Test the CPS Sensor Enter RAS Mode Press SW1 5 times until 5 is displayed Press SW2 twice until 2 is d...

Страница 21: ...Entering RAS Mode Diagnostic Sensor Test Press SW1 SW2 and ST at the same time Display will go from 00 to 8 8 to 0 0 Release all switches Enter diagnostic code using SW1 Ten s and SW2 Units...

Страница 22: ...Test the CPS Sensor Enter RAS Mode Press SW1 5 times until 5 is displayed Press SW2 twice until 2 is displayed Press ST twice to enter test mode Look for upper right segment on the units display to ch...

Страница 23: ...est the CPS Sensor Enter RAS Mode Press SW1 5 times until 5 is displayed Press SW2 twice until 2 is displayed Press ST twice to enter test mode Look for upper right segment on the units display to cha...

Страница 24: ...Test the CPS Sensor Enter RAS Mode Press SW1 5 times until 5 is displayed Press SW2 twice until 2 is displayed Press ST twice to enter test mode Look for upper right segment on the units display to ch...

Страница 25: ...est the CPS Sensor Enter RAS Mode Press SW1 5 times until 5 is displayed Press SW2 twice until 2 is displayed Press ST twice to enter test mode Look for upper right segment on the units display to cha...

Страница 26: ...Test the CPS Sensor Enter RAS Mode Press SW1 5 times until 5 is displayed Press SW2 twice until 2 is displayed Press ST twice to enter test mode Look for upper right segment on the units display to ch...

Страница 27: ...est the CPS Sensor Enter RAS Mode Press SW1 5 times until 5 is displayed Press SW2 twice until 2 is displayed Press ST twice to enter test mode Look for upper right segment on the units display to cha...

Страница 28: ...Test the CPS Sensor Enter RAS Mode Press SW1 5 times until 5 is displayed Press SW2 twice until 2 is displayed Press ST twice to enter test mode Look for upper right segment on the units display to ch...

Страница 29: ...Test the CPS Sensor Enter RAS Mode Press SW1 5 times until 5 is displayed Press SW2 twice until 2 is displayed Press ST twice to enter test mode Look for upper right segment on the units display to ch...

Страница 30: ...ample To Test the CPS Sensor Enter RAS Mode Press SW1 5 times until 5 is displayed Press SW2 twice until 2 is displayed Press ST twice to enter test mode Look for upper right segment on the units disp...

Страница 31: ...Exiting RAS Mode Press SW1 SW2 and ST at the same time Display will go from 0 0 to 8 8 to 00 Release all switches...

Страница 32: ...Sensor Location TOP FRONT...

Страница 33: ...CPS Sensor Secondary Counting Sensor Clean upper sensor with soft cloth Clean lower sensor with Q Tip Viewed from top...

Страница 34: ...emove the two 2 Phillips head screws securing the CPS sensor Bracket Carefully flip bracket over as shown Clean both sensor faces with a Q Tip Reinstall CPS bracket with the tabs falling into the fram...

Страница 35: ...MDS Sensor Bill Thickness Sensor Measures bill thickness Blow compressed air to clean sensor area Viewed from top...

Страница 36: ...RONT MDS Sensor Bill thickness sensing is accomplished by a bill traveling between two sets of rollers It is imperative that both sets of rollers are clean to prevent high spots which would cause good...

Страница 37: ...g Make sure metal rollers located in the top near MDS Sensor are clean The rollers can be cleaned by rotating the green turn knob while holding a Q Tip saturated with alcohol held against the rollers...

Страница 38: ...ps head screws from a cross member in the top rear of the Bill Dispenser Lift the cross member up The rollers can be cleaned by rotating the green turn knob while holding a Q Tip saturated with alcoho...

Страница 39: ...ers located in the top near MDS sensor are clean Both clear plastic Mylar roller scrapers for the upper and lower rollers must be free of dirt Clean with alcohol MDS Sensor Upper Mylar scraper Lower M...

Страница 40: ...Sensor Skew and Length Sensor Clean both sensor faces with a soft cloth Bill Dispenser may need to removed Removal procedure is outlined later in this slide presentation Viewed from back Front facing...

Страница 41: ...n path via the clear prism must be cleaned Cleaning can be performed by first blowing out the area with canned air Using a Q tip clean both top areas of the prism Alcohol can be used to remove dirt fo...

Страница 42: ...ottom of bill dispenser cavity Bill Cartridge has been removed Top of Bill Dispenser facing down Remove the Bill Dispenser cartridge The RJS sensors are located directly in line with the cut out on th...

Страница 43: ...to clean surface of clear prism Clean sensor faces with Q tip The Q tip will clean the prism surface after being inserted 1 on left and 2 1 4 on right Rotate Q Tip when pulling out to prevent cotton f...

Страница 44: ...wheels in the feeder assembly with a Q tip Viewed with Bill Dispenser upside down Viewed with Bill Dispenser right side up Cassette removed Clean both rectangular window areas by moving Q Tip up and...

Страница 45: ...PS1 Sensor Cleaning Blow compressed air in from direction of yellow arrows into area highlighted in the red rectangle Viewed with Bill Dispenser cassette removed...

Страница 46: ...PS1 Sensor PSI Sensor Prism location Viewed from back of Bill Dispenser...

Страница 47: ...still exist with the PS1 sensor after the cleaning procedures have been performed then follow the addition cleaning procedures described in the next several slides Tools required Magnetic Phillips hea...

Страница 48: ...Removing the Bill dispenser Power OFF Auto Sentry eXP Remove the nut and bolt on each side of the Bill Dispenser...

Страница 49: ...iring harness 1 Mark top of connector Remove bottom wiring harness 2 Mark top of connector Unclip the wire harness clamp if lower harness is routed through it 3 Remove screw securing ground strap brai...

Страница 50: ...Removing the Bill Dispenser Spread the wiring track tabs on the retaining clip 1 outward to release the wiring track casing 2 1 1 2...

Страница 51: ...Sensor Cleaning 1 Turn power off to AutoSentry eXP 2 Remove Bill Dispenser cartridge 3 Remove Bill Dispenser assembly from AutoSentry eXP slide out tray 4 Turn Bill Dispenser assembly upside down as s...

Страница 52: ...PS1 Sensor Cleaning Remove two screws from Close tab bracket Push up on Open tab to release...

Страница 53: ...PS1 Sensor Cleaning Both PS1 sensors can now be easily seen With a damp cloth clean both black square sensors with round sensor faces...

Страница 54: ...PS1 Sensor Cleaning Clean translucent viewing window with compressed air followed by a slightly water dampened Q Tip...

Страница 55: ...PS1 Sensor Cleaning Close spring loaded mechanism with your hand by reaching in and pushing up as shown...

Страница 56: ...PS1 Sensor Cleaning Reinstall the two screws from Close tab bracket Reinstall Bill Dispenser assembly...

Страница 57: ...ness track into retaining tabs Route the two wire harnesses and ground strap along left side of Bill Dispenser Plug in both wire harnesses into their respective plug jacks Be careful to plug them in c...

Страница 58: ...Reinstalling Bill Dispenser Fasten ground strap Reinstall the hardware securing the Bill Dispenser Turn AutoSentry eXP power on...

Страница 59: ...assette Check There are three 3 gray colored magnets located in the lid of the Bill Cassette They can be viewed from the top through access holes Holes a b c should appear gray and the d hole should b...

Страница 60: ...cess cover thumb screw counter clockwise to remove cover Check both thumb screws on the magnet retainer to ensure that they are tight turn in clockwise direction Reinstall access cover plate When rein...

Страница 61: ...es are outlined in the following slides if problems still exist in the Bill Dispenser Proceed only with Level 2 adjustments if directed by Support Removing the Pick Assembly PS1 sensor Pick Assembly C...

Страница 62: ...Removing the Pick Assembly Perform this procedure only when directed by ICS Support Click the image to start video Level 2...

Страница 63: ...Pick Assembly Cleaning Level 2...

Страница 64: ...Removing the Open Tab Cross Member Remove one screw from each side of the Pick Assembly Level 2...

Страница 65: ...Removing the Open Tab Cross Member Carefully remove the cross member and set it down as shown Level 2...

Страница 66: ...Opening the Close Tab Area Remove the two screws on the Close Tab and fold down Level 2...

Страница 67: ...Clean the entire area Blow off the Dust Clean all rollers Metal Rubber Level 2...

Страница 68: ...Cleaning the Bill Restrictor Area The ball bearing rollers can be easily moved and cleaned by pivoting away from the bill restrictor rollers Bill Restrictors Ball Bearings Level 2...

Страница 69: ...Cleaning the PS1 Sensors Wipe Clean both PS1 sensors Warning Do not use alcohol to clean the plastic sensors Level 2...

Страница 70: ...ean the Pick Assembly Rollers Clean each of the Black Pick Rollers individually by holding a alcohol dampen rag against one roller while the other is rotated in direction shown Black Pick Roller Level...

Страница 71: ...he Pick Assembly Rollers Clean the Outer Green rollers on each side by holding a alcohol dampen rag against each green roller as the black pick roller is rotated in direction shown Black Pick Roller L...

Страница 72: ...Clean the remaining two center green rollers by rotating the sprocket while holding a alcohol dampen rag against each green roller Clean the Pick Assembly Rollers Level 2...

Страница 73: ...eaning the Ball Bearing Rollers Clean the Ball Bearing Rollers 1 with alcohol Large deposits can be scraped off by rotating the bearing while holding the bearing against the metal scraper 2 1 2 Level...

Страница 74: ...Cleaning the Prism The Prism faces can be easily viewed and cleaned with a Q Tip Clean the Black Translucent window on both sides Level 2...

Страница 75: ...Bill Restrictor Area Reassembly The ball bearing rollers need to be closed against the bill restrictors before proceeding with the closure of the Close Tab Area Shown with rollers closed Level 2...

Страница 76: ...Reassembly Fold back the sensor assembly Squeeze the sensor assembly and Close Tab together Replace both small screws 1 2 3 Level 2...

Страница 77: ...b Cross member by keeping the treaded tabs within the Pick Assembly bracket Ensure that the tabs fit in the cutouts on the frame Reinstall both larger screws one on each side Reinstalling the Open Tab...

Страница 78: ...Reinstall the Pick Assembly Level 2...

Страница 79: ...ming adjustment perform upper and lower roller as well as Mylar scraper cleaning procedures outlined on previous slides Failure to perform the proper cleaning procedures will result in an inaccurate a...

Страница 80: ...il a 6 appears in the ten s display Press ST switch twice to start test A code will be displayed Ex Adjust MDS sensor to achieve a value of E7 4 Exit RAS mode after adjustment is within specifications...

Страница 81: ...diagnostic display 4 tolerance 3 Tighten Phillips head screw 1 Loosen the top Phillips head screw on both sides slightly 2 Turn Slotted screw on right side very slowly until a reading close to E7 is s...

Страница 82: ...as been performed correctly Slide the Bill Dispenser out so that the metal extensions can be accessed Press down lightly on one of the metal extensions The value on the display should change in a down...

Страница 83: ...Dollar Bill at the Bill Dispenser exit Rotating the large green wheel from front to back will feed the dollar bill back into the Bill Dispenser toward the MDS sensor The display should change from E7...

Страница 84: ...SW1 SW2 and ST at the same time Display will go from 0 0 to 8 8 to 00 Release all switches Level 2 Important Make sure Important Make sure display is in run mode display is in run mode 0 0 when compl...

Страница 85: ...Cassette Cavity Inspect that the tab is at a 90 0 angle with the frame Reform if necessary Tab Inspect white rails on each side of Bill Dispenser cavity and tighten screws if found to be loose Left S...

Страница 86: ...Proper Drive Belt Configuration shown with cover removed Level 2...

Страница 87: ...Credit Card Reader Maintenance Removing Foreign Objects Credit Card Reader Cleaning Procedure...

Страница 88: ...r foreign objects in card reader cavity Paper or credit card label material is often found in the area of the sensor 1 and within the clear cavity of the credit card reader 2 Credit Card Reader Mainte...

Страница 89: ...Card Reader Removing Debris A paper clip or a piece of wire can be reformed and utilized to remove small pieces of paper from inside of Credit Card Reader Form a paper clip or wire to extract piece of...

Страница 90: ...Credit Card Reader Foreign Object Removal...

Страница 91: ...Credit Card Reader cleaning procedure Insert the alcohol moistened Credit Card Cleaner Card into the credit Card Reader Pull out and reinsert the card 7 to 8 times Credit Card Cleaner...

Страница 92: ...Credit Card Reader cleaning procedure Insert the alcohol moistened Credit Card Cleaner Card into the credit Card Reader Pull out and reinsert the card 7 to 8 times Credit Card Cleaner...

Страница 93: ...Credit Card Reader cleaning procedure Insert the alcohol moistened Credit Card Cleaner Card into the credit Card Reader Pull out and reinsert the card 7 to 8 times Credit Card Cleaner...

Страница 94: ...Credit Card Reader cleaning procedure Insert the alcohol moistened Credit Card Cleaner Card into the credit Card Reader Pull out and reinsert the card 7 to 8 times Credit Card Cleaner...

Страница 95: ...Credit Card Reader cleaning procedure Insert the alcohol moistened Credit Card Cleaner Card into the credit Card Reader Pull out and reinsert the card 7 to 8 times Credit Card Cleaner...

Страница 96: ...Credit Card Reader cleaning procedure Insert the alcohol moistened Credit Card Cleaner Card into the credit Card Reader Pull out and reinsert the card 7 to 8 times Credit Card Cleaner...

Страница 97: ...Credit Card Reader cleaning procedure Insert the alcohol moistened Credit Card Cleaner Card into the credit Card Reader Pull out and reinsert the card 7 to 8 times Credit Card Cleaner...

Страница 98: ...ortant Close the right Auto Sentry EXP door prior to checking the operation of the Credit Card Reader Stray sunlight will negatively impact its proper operation Credit Card Reader cleaning procedure S...

Страница 99: ...Bill Acceptor Maintenance Bill Acceptor Maintenance Bill Acceptor Cleaning Procedure...

Страница 100: ...Bill Acceptor Status LED...

Страница 101: ...Bill Acceptor Status LED...

Страница 102: ...Bill Acceptor Status LED...

Страница 103: ...Bill Acceptor Status LED...

Страница 104: ...Bill Acceptor Status LED...

Страница 105: ...Bill Acceptor Connector Pin outs Cartridge Side...

Страница 106: ...Remove Bill Acceptor Cartridge by depressing Blue release button 1 Slide Bill Acceptor Cartridge 2 to right and lift up to remove 1 2 Bill Acceptor Maintenance...

Страница 107: ...eptor Maintenance Clean clear surfaces with a soft cloth moistened with a mild detergent solution Clean white rollers with a damp cloth gently scrape white rollers if necessary Ensure that rollers mov...

Страница 108: ...Reinstall Bill Acceptor Cartridge 1 with white tab facing blue release tab on reader Slide Bill Acceptor Cartridge 2 to left until it snaps in place 1 2 Bill Acceptor Maintenance 1...

Страница 109: ...ntenance Procedures Maintenance Procedures for Auto Sentry eXP for Auto Sentry eXP Training complete Thank you for your participation 1349 Jacobsburg Road Wind Gap PA 18091 www washnet com 1 800 246 3...

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