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SERVICE AND TECHNICAL SUPPORT MANUAL

Gas Furnace: (F/G)9MVE

Specifications  subject to change without notice.

18

440 04 4801 04

Figure 8

Heating and Cooling Application Wiring Diagram with Single

Stage Thermostat

A11401

115-VOLT FIELD-

SUPPLIED

FUSED

DISCONNECT   

JUNCTION

BOX   

24-VOLT

TERMINAL

BLOCK  

THREE-WIRE

HEATING-

ONLY   

FIVE

WIRE

   

NOTE 2

NOTE 1

1-STAGE

THERMOSTAT

TERMINALS

   

FIELD-SUPPLIED

FUSED DISCONNECT

CONDENSING

UNIT   

FURNACE

COM

R

W

C

Y

R

G

GND   

GND   

FIELD 24-VOLT WIRING

FIELD 115-, 208/230-, 460-VOLT WIRING

FACTORY 24-VOLT WIRING

FACTORY 115-VOLT WIRING   

Connect Y/Y2-terminal as shown for proper operation.

Some thermostats require a "C" terminal connection as shown.

If any of the original wire, as supplied, must be replaced, use

same type or equivalent wire.

208/230- OR

460-VOLT

THREE

PHASE   

208/230-

VOLT

SINGLE

PHASE   

WHT   

BLK   

WHT   

BLK   

W/W1

W2

Y/Y2

G

NOTES:

1.

2.

3.

BLOWER

DOOR

SWITCH

C

O

N

T

R

O

L

For an explanation of status codes, refer to service label

located on control door or 

Figure 15

, and the troubleshooting

guide which can be obtained from your distributor.

Retrieving Stored Fault Codes

The stored status codes will NOT be erased from the control

memory, when 115

 or 24

v power is interrupted. The control

will store up to the last 7 Status Codes in order of occurrence.

1. To retrieve status codes, proceed with the following:

NOTE

:  NO thermostat signal may be present at control, and all

blower

OFF delays must be completed.

a. Leave 115

v power to furnace turned on.

b. Look into blower door indicator for current LED

status.

c.  Remove blower door.

NOTE

:  The Status Codes cannot be retrieved by

disconnecting the limit switch. To retrieve Status Codes, follow

the procedure below.

2. Turn Setup Switch, SW1

1 “ON.”

3. Manually close blower door switch.
4. Control will flash up to 7 Status Codes.
5. The last Status Code, or 8th Code, will be a heartbeat.
6. Turn SW1

1 “OFF.”

7. A heartbeat amber LED will appear and indicates proper

operation.

8. Release blower door switch, install control door and

refer to the SERVICE label on the control door for more

information.

Component Self

Test

Component Test can ONLY be initiated by performing the

following:

1. Remove blower door.
2. Remove the wire from the “R” terminal of the control

board.

3. Turn Setup Switch, SW

1

6 “ON.”

4. Manually close blower door switch.

Blower door switch opens 115

v power to control. No

component operation can occur unless switch is closed.

Caution must be taken when manually closing this switch for

service purposes.

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal

injury, or death.
Blower  door switch opens 115

v power to furnace

control. No component operation can occur unless

switch is closed. Exercise caution to avoid electrical

shock from exposed electrical components when

manually closing this switch for service purposes.

!

WARNING

5. Component Test sequence will function as follows:

a. Inducer motor starts on high

speed and continues to

run until Step (d.) of component test sequence.

b. Hot surface igniter is ON for 15 sec, then OFF.

c. Blower operates for 15 sec, then turns off.

d. Inducer motor goes to low

speed for 10 seconds,

then turns off.

e. After component test is completed, one or more

status codes (heartbeat, 2+5) will flash. See

component test section of service label for

explanation of status codes.

NOTE

:  To repeat component test, turn setup switch SW1

6

OFF then back ON.

f. Turn setup switch SW1

6 OFF.

Содержание F9MVE Series

Страница 1: ...abels The signal word WARNING is used throughout this manual in the following manner Safety alert symbol When you see this symbol on the unit and in instructions or manuals be alert to the potential f...

Страница 2: ...l result in enhanced installation reliability or operation FIRE EXPLOSION ELECTRICAL SHOCK AND CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in dangerous operation perso...

Страница 3: ...in Connected Condensate Drain Trapped Manual Gas Shut off Upstream of Furnace Drip Leg Gas Valve turned ON Type of Gas Natural Propane Filter Type and Size Shade in Final Furnace Settings Below O N O...

Страница 4: ...l Setup Switches SW1 The furnace control has 8 setup switches that may be set to meet the application requirements To set these setup switches for the appropriate requirement 1 Remove blower door 2 Lo...

Страница 5: ...soap solution made specifically for the detection of leaks to check all connections A fire or explosion may result causing property damage personal injury or loss of life WARNING Adjustments FIRE HAZ...

Страница 6: ...0 Btu cu ft Specific gravity 0 62 Therefore Orifice No 44 Furnace is shipped with No 44 orifices In this example all main burner orifices are the correct size and do not need to be changed to obtain p...

Страница 7: ...ease input rate Figure 3 Redundant Automatic Gas Control Valve 2 Stage without Tower Pressure Ports ON OFF Switch Regulator Seal Cap RegulatorAdjustment Regulator Seal Cap under Cap 1 2 NPT Outlet 1 8...

Страница 8: ...s warning could result in personal injury death and or property damage Manifold pressure tap set screw must be tightened or 1 8 in NPT pipe plug must be installed to prevent gas leaks WARNING c Tighte...

Страница 9: ...300 21 171 343 857 62 58 116 290 22 164 327 818 64 56 112 281 23 157 313 783 66 54 109 273 24 150 300 750 68 53 106 265 25 144 288 720 70 51 103 257 26 138 277 692 72 50 100 250 27 133 267 667 74 48...

Страница 10: ...43 3 8 1 6 42 3 2 1 4 850 44 3 8 1 6 43 3 5 1 5 43 3 6 1 5 43 3 7 1 6 875 44 3 6 1 5 44 3 7 1 6 43 3 4 1 4 43 3 5 1 5 4000 900 44 3 4 1 4 44 3 5 1 5 44 3 7 1 5 44 3 8 1 6 1219 925 44 3 2 1 4 44 3 4 1...

Страница 11: ...re and airflow FURNACE DAMAGE HAZARD Failure to follow this caution may result in S Overheating the heat exchangers or condensing flue gases in heat exchanger areas not designed for condensate S Short...

Страница 12: ...r off delay See Table 4 and Figure 4 Figure 5 Table 4 Blower Speed Taps DESIRED HEATING MODE BLOWER OFF DELAY SEC SETUP SWITCH SW1 7 and 8 POSITION 90 OFF OFF 120 ON OFF 150 OFF ON 180 ON ON Adjust Co...

Страница 13: ...r refer to unit wiring diagram TWN 1 CFM 2 3 4 5 6 7 8 SW2 CF AC SW2 1 Twining OFF Allows for selection of furnace Main OFF or Secondary ON when Twinned furnace setup is required See kit instructions...

Страница 14: ...can be established that limit is functioning properly and will operate if there is a restricted return air supply or motor failure If limit control does not function during this test cause must be de...

Страница 15: ...FF OFF ON 605 565 510 455 420 See note 4 OFF ON OFF 785 750 705 675 630 585 See note 4 OFF ON ON 955 920 895 860 825 785 755 720 685 650 ON OFF OFF 1135 1110 1080 1055 1020 990 935 880 825 745 ON OFF...

Страница 16: ...0 22 Clg Default OFF OFF OFF 2010 1960 1910 1850 1800 1750 1690 1645 1565 1480 Cooling SW2 OFF OFF ON 1015 805 645 550 480 See note 4 OFF ON OFF 1075 975 915 835 765 See note 4 OFF ON ON 1205 1135 105...

Страница 17: ...itioned air is discharged upward Since this furnace can be installed in any of the 4 positions shown in Figure 7 you must revise your orientation to component location accordingly Figure 7 Multipoise...

Страница 18: ...isconnecting the limit switch To retrieve Status Codes follow the procedure below 2 Turn Setup Switch SW1 1 ON 3 Manually close blower door switch 4 Control will flash up to 7 Status Codes 5 The last...

Страница 19: ...eason Service as necessary 4 Inspect burner compartment before each heating season for rust corrosion soot or excessive dust If necessary have furnace and burner serviced by a qualified service agency...

Страница 20: ...balance will be affected 7 If greasy residue is present on blower wheel remove wheel from the blower housing and wash it with an appropriate degreaser To remove wheel a Mark blower wheel location on s...

Страница 21: ...following items must be performed by a qualified service technician If the burners develop an accumulation of light dirt or dust they may be cleaned by using the following procedure NOTE Use a back up...

Страница 22: ...the Hot Surface Igniter NOTE Use propane resistant pipe dope to prevent leaks Do not use Teflon tape 13 Install the gas pipe to the gas valve Figure 12 Igniter Position Side View L12F041 2 in 2 5 mm...

Страница 23: ...quired Verify a condensate trap gasket is included in the service kit or obtain one from your local distributor 1 Disconnect power at external disconnect fuse or circuit breaker 2 Turn off gas at exte...

Страница 24: ...wiring diagram and reconnect wires to flame rollout switch gas valve igniter and flame sensor 10 Turn on gas and electrical supplies to furnace 11 Check furnace operation through two complete heat op...

Страница 25: ...uart of anti freeze solution into the funnel tube Antifreeze should run through the collector box overfill condensate trap and flow to an open drain 8 Replace the rubber plug in the port on the collec...

Страница 26: ...SERVICE AND TECHNICAL SUPPORT MANUAL Gas Furnace F G 9MVE Specifications subject to change without notice 440 04 4801 04 26 Figure 15 Service Label 340688 2 REV D...

Страница 27: ...SERVICE AND TECHNICAL SUPPORT MANUAL Gas Furnace F G 9MVE Specifications subject to change without notice 27 440 04 4801 04 Figure 16 Wiring Diagram 340688 2 REV D...

Страница 28: ...t flashes When done put setup switch SW1 1 in the OFF position Was there a previous status code other than the heartbeat Go to section below for the status code that was flashed Does the control respo...

Страница 29: ...t check manifold pressure If OK check burner carryover and flame sensor location Clean flame sensor with fine steel wool and recheck current Nominal current is 4 0 to 6 0 microamps Is current near typ...

Страница 30: ...t high speed and the high heat pressure switch relay HPSR is de energized to close the NC contact When sufficient pressure is available the high heat pressure switch HPS closes and the high heat gas v...

Страница 31: ...tor BLWM will continue operating at cooling airflow for an additional 90 seconds Jumper Y Y2 to DHUM to reduce the cooling off delay to 5 seconds See Figure 4 b Two Stage Thermostat and Two Speed Cool...

Страница 32: ...eat pump the furnace control automatically changes the timing sequence to avoid long blower off times during demand defrost cycles Whenever W W1 is energized along with Y1 or Y Y2 the furnace control...

Страница 33: ...801 04 Figure 20 Variable Speed Furnace with Single Stage Heat Pump Dual Fuel L09F026 NOTE 9 Figure 21 Variable Speed Furnace with Two Stage Heat Pump Dual Fuel L09F028 NOTE 9 Figure 22 Variable Speed...

Страница 34: ...stallation Instructions for additional information and setup procedure 4 When using a Humidity Sensing Thermostat set DEHUMIDIFY OPTIONS to H DE ENRGZD FOR DEHUM 5 Optional connection If wire is conne...

Страница 35: ...ector box Condensate trap Condensate trap elbow Gaskets WARNING FIRE EXPLOSION ELECTRICAL SHOCK AND CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in dangerous operation...

Страница 36: ...ed X ECM S Single stage T Two stage FEATURE B Base AFUE Efficiency E Extra AFUE Efficiency C Communicating D Dual Certified 2 pipe or 1 pipe R 2 pipe only S Single stage T Two stage N Standard L Low N...

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