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General information

8

DIMENSIONS AND CONNECTIONS

175

H1

H

H2

Øc

H10

H6

Øb

P6

L2

L

P2

H4

P5

P4

P3

P

N2

N3 N5

N5

N1

N4

N7

N8

N6

Dimensions

Description

u.m.

REX

7*

8*

9*

10* 12* 15* 20* 25* 30* 35* 40

50

62

75

85

95 100 120 130

H

mm 1063 1063 1030 1030 1030 1080 1080 1080 1180 1180 1190 1380 1380 1510 1510 1510 1660 1660 1660

H1

mm 853 853 855 855 855 905 905 905 1005 1005 1015 1205 1205 1335 1335 1335 1485 1485 1485

H2

mm 415 415 415 415 415 440 440 440 490 490 500 610 610 675 675 675 750 750 750

H4

mm 912 912 912 912 912 962 962 962 1061 1061 1095 1285 1285 1417 1417 1417 1568 1568 1568

H6

mm 415 415 415 415 415 440 440 440 490 490 500 610 610 675 675 675 750 750 750

H10

mm 54,5 54,5 54,5 54,5 54,5 54,5 54,5 54,5 54,5 54,5

50

60

60

60

60

60

60

60

60

L

mm 756 756 756 756 756 806 806 806 906 906 946 1166 1166 1296 1296 1296 1446 1446 1446

L2

mm 700 700 700 700 700 750 750 750 850 850 890 1110 1110 1240 1240 1240 1390 1390 1390

P

mm 994 994 1119 1119 1119 1364 1364 1614 1614 1864 1872 1946 2235 2247 2247 2497 2477 2477 2477

P2

mm 630 630 755 755 755 1000 1000 1250 1250 1500 1502 1502 1792 1753 1753 2003 2003 2003 2003

P3

mm 413 413 513 513 513 513 513 513 523 523 600 663 663 704 704 704 703 703 703

P4

mm 240 240 265 265 265 475 475 725 700 980 850 850 1150 1100 1100 1200 1200 1200 1200

P5

mm 341 341 341 341 341 376 376 376 391 361 422 433 422 443 443 593 574 574 574

P6

mm 200-

250

200-

250

200-

250

200-

250

200-

250

200-

250

200-

250

200-

250

200-

250

200-

250

230-

280

270-

320

270-

320

270-

320

270-

320

270-

320

270-

320

270-

320

270-

320

Øb

mm 130 130 130 130 130 160 160 160 180 180 225 225 225 280 280 280 280 280 280

Øc

mm 200 200 200 200 200 250 250 250 250 250 250 300 300 350 350 350 400 400 400

For BIOGAS generators, add 40 mm to measurement P6

Attachments

Description

u.m.

REX

7*

8*

9*

10* 12* 15* 20* 25* 30* 35* 40

50

62

75

85

95 100 120 130

N1

DN/

in

50

50

50

50

50

50

50

50

65

65

80

80

80

100 100 100 125 125 125

N2

DN/

in

50

50

50

50

50

50

50

50

65

65

80

80

80

100 100 100 125 125 125

N1/N2

PN

6

6

6

6

6

6

6

6

6

6

6

6

6

6

6

6

6

6

6

N3

DN/

in

1"

1"

1"

1"

1"

1"

1"

1"

1"

1"

1"

1"

1"

1"

1"

1"

1"

1"

1"

N4

DN/

in

1"

1"

1"

1"

1"

1"

1"

1"

1"

1"

1"

1”1/4 1”1/4 1”1/4 1”1/4 1”1/4 1”1/4 1”1/4 1”1/4

N5

DN/

in

-

-

-

-

-

-

-

-

-

-

1”1/4 

(1) 

1”1/4 1”1/4 1”1/4 1”1/4 1”1/4 1”1/4 1”1/4 1”1/4

N6

DN/

in

1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2”

N7

DN/

in

1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2”

N8

DN/

in

1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2”

(1)One single connection

Cooke Industries - Phone: +64 9 579 2185   Email: [email protected]   Web: www.cookeindustries.co.nz

Содержание REX 7

Страница 1: ...X_7_130_en_04 03 2020 EN PRESSURISED STEEL BOILERS REX 7 130 INSTALLATION USE AND MAINTENANCE MANUAL Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookeindustries co n...

Страница 2: ...l control panel 8 Dimensions and connections 9 Technical data 10 Technical data 11 Control panel 11 Burners Boiler welding 12 Product receipt 13 Handling 13 Installation room 14 System cleaning 14 Hyd...

Страница 3: ...09010 REX 75 83810010 REX 85 83810020 REX 95 83811010 REX 100 83812010 REX 120 83812020 REX130 83812030 Product not compliant with the requirements set out in the European regulations No 811 813 2013...

Страница 4: ...aordinary maintenance must be carried out by qualified personnel in order to promptly detect any damage to the boiler body under pressure and to the safety and control accessories The boiler is used t...

Страница 5: ...rds in force IDENTIFICATION Each REX boiler can be identified through the construction plate 1 inside the envelope of the documents supplied with the boiler which includes technical efficiency informa...

Страница 6: ...P235GH fire tubes welded to the front and rear tube plates equipped with helical turbulators rear smokebox made in steel metal sheet consisting of a single piece that can be easily opened to inspect...

Страница 7: ...reset as required by the regulations The circulation pump enabling thermostat located inside the panel can be adjusted from 0 C to 90 C with a tool and is factory set to 50 C its activation differenti...

Страница 8: ...703 P4 mm 240 240 265 265 265 475 475 725 700 980 850 850 1150 1100 1100 1200 1200 1200 1200 P5 mm 341 341 341 341 341 376 376 376 391 361 422 433 422 443 443 593 574 574 574 P6 mm 200 250 200 250 20...

Страница 9: ...ure Nom output air 20 C OIL C 191 195 197 199 186 193 180 188 186 186 Fluegastemperature Nom output air 20 C FUEL OIL C 191 194 197 199 186 193 180 187 186 185 CO2 GAS 10 5 10 5 10 5 10 5 10 5 10 5 10...

Страница 10: ...0 8 Heatlosseswithburneroff 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 Fluegastemperature Nom output air 20 C GAS C 182 185 185 185 184 185 186 185 185 Fluegastemperature Nom output air 20 C OIL C 185 188 18...

Страница 11: ...s with flame inversion combustion chamber Since the optimal operation of the boiler depends on the correct selection of the burner and its adjustment find below some points to take into account The fi...

Страница 12: ...e boiler carefully stored for further consultations and it MUST always accompany the boiler m IMPORTANT The control panel must be ordered separately from the boiler and is supplied in a separate packa...

Страница 13: ...alling the appliance reaching the safety devices maintenance repairing any breakage opening the door of the installed burner considering its opening direction towards the right or the left It is recom...

Страница 14: ...pressure indicated on the boiler nameplate Make sure that the drains of the safety valves of the boiler and the heater if any are connected to a drain funnel so that the valves do not flood the room i...

Страница 15: ...st ensure the draught necessary for the boiler operation and provided for by the Technical Standards in force considering a zero pressure at the connection with the smoke duct unsuitable or badly dime...

Страница 16: ...table ferrules 8 these must always be mounted on the hinges to prevent the door from being accidentally opened through the lever 9 Proceed as follows to reverse the opening direction of the door screw...

Страница 17: ...ajar loosen the locking nuts 6 of the hinge units act on the ferrule 7 to adjust the distance depth wise screw the nuts 6 and block the conical washers on the mechanical tubes a DANGER When cross chan...

Страница 18: ...e 6 if included in the package must be positioned between the two square pipes to support the slats 5 4 4 5 6 insert the slats 2 previously prepared with locking plugs between the uprights and the cro...

Страница 19: ...ing the bulb holder pockets 11 on the tube bundle Fasten the control panel to the support with the supplied screws Complete the installation of the slats and closing profile 8 with the self tapping sc...

Страница 20: ...2 P6 5 b 4 3 1 1 2 1 Burner 2 Flange 3 Gasket 4 Door 5 Thermoceramic material m IMPORTANT For fuel oil biogas operation the door should have concrete insulation and be equipped with suitable tie rods...

Страница 21: ...the service life of the boiler Limestone gathers in the points where the wall temperature is higher and the best defence against it at the construction level is to eliminate the superheating areas Sc...

Страница 22: ...sure back to the preset value and close the manual and or automatic supply tap After the initial filling it is necessary to prevent oxygen and untreated water from entering the system The entry of oxy...

Страница 23: ...has been correctly built and that the fuel is available hydraulic and fuel circuit taps are open check for voltage presence at the control panel and burner The boiler will perform the ignition phase...

Страница 24: ...t considering the losses through the boiler casing Efficiency diagram significant losses only Tf Flue gas temperature in chimney C Ta Ambient temperature in C G Gas Go Diesel fuel Ho Nafta Example Flu...

Страница 25: ...the central panel switches and the control panel switch to OFF close the fuel and water interception valves of the hydraulic system m IMPORTANT If the external temperature is below ZERO empty the hea...

Страница 26: ...if any to OFF close the fuel supply use all Personal Protective Equipment required by current Standards and Legislation wait for the boiler and the system to cool down BOILER External cleaning To perf...

Страница 27: ...d replace the gasket before refitting it Once the cleaning operation is completed reassemble all the components replacing those worn out and operating by following the previous procedure in the revers...

Страница 28: ...efficiency Unburned material odour Flue gases dispersion into the environment Check the boiler body cleanliness Check the flue gas pipe cleanliness Check the tightness of boiler flue gas pipe and chi...

Страница 29: ...Door internal insulation 8 Door fibreglass braid 9 Isolcart insulating panels between burner and door 10 Burner nosepiece mat kit 11 Flow and return gaskets 12 Turbulators 13 Smokebox 14 Isolcart insu...

Страница 30: ...completing the indicated spaces Once registered authenticate your e mail address by clicking on the link that will be sent by e mail to the provided inbox An additional e mail will then be received wi...

Страница 31: ...EAN COMMUNITY STANDARDS The undersigned Emanuela Lucchini CEO of ICI CALDAIE S p A with registered office in Via G Pascoli 38 37059 Campagnola di Zevio VR Italy Declares that the boilers REX REX F REX...

Страница 32: ...Notes 32 6 Notes Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookeindustries co nz...

Страница 33: ...Notes 33 Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookeindustries co nz...

Страница 34: ...Notes 34 Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookeindustries co nz...

Страница 35: ...Notes 35 Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookeindustries co nz...

Страница 36: ...Campagnola di Zevio Verona Italy Via G Pascoli 38 Phone 39 0458738511 Fax 39 0458731148 info icicaldaie com www icicaldaie com Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz We...

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