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Use

22

Use

PRELIMINARY CHECKS

Before commissioning the Boiler and carrying out the functional tests, check that:

 

the system has been filled and the hydraulic circuit pressure, in a cold state, is correct

 

the flue gases are correctly discharged and there are correctly dimensioned vents

 

electrical connections and earth connection are correctly carried out

 

check that the type of gas is the right one, that the fuel supply line has been correctly built and that the fuel is available

 

hydraulic and fuel circuit taps are open

 

check that the condensate drain of the Boiler is not clogged

 

check that the rotors of the circulation pumps are not blocked.

COMMISSIONING

To start the Boiler after performing the preliminary checks it is necessary to:

 

set the regulation thermostats on the control panel to the correct temperatures

 

check that the release button of the safety thermostat inside the control panel is reset

 

correctly adjust the control panel devices according to the installed model

 

position the system “main” switch and the control panel “main” switch to “ON”

 

operate on the ambient thermostat or chronothermostat and activate a heat request

The Boiler will perform the ignition phase and will operate until the adjusted temperatures will be reached.

IMPORTANT

In case of 

LOCK-OUT STOP

 of the burner, refer to its technical manual.

CHECKS AFTER COMMISSIONING

Once the start-up has been performed, check that the appliance stops and then restarts:

 

by modifying the Boiler thermostat calibration

 

by operating on the control panel main switch

 

by operating on the ambient thermostat or chronothermostat.

 

Once that the stopping and starting test has been performed, proceed with the following operations:

 

check the tightness of the door gasket and repeat the adjustment in case of leakages

 

check the correct operation of pumps

 

check the Boiler stop by positioning the system main switch to “

OFF

 

check the safety thermostat triggering.

If all the conditions are met, start the Boiler, bring it to its full operation and collect the combustion data.

 

NOTE

The flame inspection window is equipped with a hose connector which can be used both as a pressure test connection and for 
cooling the flame inspection window.

IMPORTANT

The burners can operate for a time 

NOT longer than 24 hours

, after which it is necessary to stop and restart the burner.

Cooke Industries - Phone: +64 9 579 2185    Email: [email protected]    Web: www.cookeindustries.co.nz

Содержание CODEX GT Series

Страница 1: ...GT_EN Ed 00 05 2019 EN Low NOx steel condensing boilers CODEX 1000 1600 GT INSTALLATION USE AND MAINTENANCE MANUAL Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookei...

Страница 2: ...y 10 Burners Installation 11 Product receipt 12 Handling 12 Installation room 13 System cleaning 13 Hydraulic connections 14 Starting hydraulic circuit 15 Flue exhaust 15 Condensate drain 16 Door open...

Страница 3: ...he instructions in this manual will void the warranty conditions RANGE BOILER BOILER MODEL CODE CODE CODEX 1000 GT 81022203 17010195 CODEX 1200 GT 81022213 CODEX 1400 GT 81022303 CODEX 1600 GT 8102231...

Страница 4: ...ed personnel maintenance technician in compliance with the requirements of the local Standards in force Ordinary and extraordinary maintenance must be carried out by qualified personnel in order to pr...

Страница 5: ...nt with the standards in force IDENTIFICATION Each CODEX GT Boiler can be identified by means of the technical data plate inside the envelope of the documents supplied with the Boiler which includes t...

Страница 6: ...hus ensures that the main mechanical characteristics of stainless steel are preserved as well as its capability to resist acid condensate corrosion flow flange fitting and two system return fittings t...

Страница 7: ...H12 mm 91 91 68 68 L mm 1493 1493 1573 1573 L1 mm 1310 1310 1390 1390 L2 mm 1298 1298 1378 1378 L4 mm 1060 1060 1165 1165 P mm 2443 2443 2437 2437 P2 mm 1732 1732 1725 1725 P6 mm 250 300 250 300 250...

Страница 8: ...n u m CODEX GT 1000 1200 1400 1600 1 DN in 1 2 2 1 1 2 3 1 1 2 4 1 1 4 5 1 2 6 1 2 7 1 2 8 1 2 9 1 2 10 3 4 11 1 2 NOTE For further details see the chapter Starting hydraulic circuit Cooke Industries...

Страница 9: ...kg h 34400 41280 48160 55040 Minfluidflowrate kg h 4128 4816 6192 8600 Pressuredropsonexhaustside mbar 4 2 6 2 8 3 10 8 Soundpower 5 dB A 87 7 87 7 96 0 96 0 COemissions mg kWh 0 0 0 0 NOxemissions m...

Страница 10: ...MCE eterm Boiler control panel QETERM01CE eterm system control panel QETERM02 eterm Easy manager panel QCTETERM BURNERS The burners are supplied together with CODEX GT Boilers and are CE marked in acc...

Страница 11: ...CONTROL PANEL 5 BURNER 6 5 3 2 4 6 1 m IMPORTANT Upon receipt of CODEX GT Boiler make sure that the supply is intact and undamaged and promptly contact ICI CALDAIE S p A if it does not correspond to t...

Страница 12: ...the door of the installed burner considering its opening direction towards the right or the left A P4 90 NO A P4 see Size and fittings a ATTENTION Consider the spaces necessary to access the adjustme...

Страница 13: ...ure measured downstream of the pressure regulator on the supply line does not exceed the operating pressure indicated on the Boiler plate Make sure that the drains of the safety valves of the Burner a...

Страница 14: ...ng thermostat probe no 1 14 Setting thermostat probe no 2 15 Fuel shut off valve probe 16 Shock absorbing pipe 17 Safety valve no 1 no 2 with thermal power above 580 kW 18 Fuel shut off valve 19 Manua...

Страница 15: ...s must be ensured with materials resistant to the temperatures of the drain flue gases we recommend at least 250 C check that the chimney has an adequate draught and that is free from bottlenecks and...

Страница 16: ...w and extract the ring nuts 5 of the two hinges on the opening side of the door and pull it carefully 4 3 5 1 2 Hinge of rotation door side Hinge of opening door side DOOR OPENING INVERSION FROM THE R...

Страница 17: ...en the appliance front plate and the door wall is the same on both sides If not with the door ajar loosen the locking nuts 4 of the hinge units work on ring nuts 5 to adjust the distance of the door f...

Страница 18: ...porting slat 5 using the supplied screws and nuts fasten the front 6 and rear 9 pillars to the base and to the plates 6 using the supplied screws and nuts insert the slats 2 on the lateral side m IMPO...

Страница 19: ...to the wiring diagrams supplied with the Boiler with the control panel and with the burner Moreover it must operate in compliance with the Technical Standards and the national and local Laws in force...

Страница 20: ...ction of the Boiler service life Limestone gathers in the points where the wall temperature is higher and the best defence against it at the construction level is to eliminate the superheating areas S...

Страница 21: ...ck to the preset value and close the manual and or automatic supply tap After the initial filling it is necessary to prevent oxygen and untreated water from entering the system The entry of oxygen cau...

Страница 22: ...d activate a heat request The Boiler will perform the ignition phase and will operate until the adjusted temperatures will be reached m IMPORTANT In case of LOCK OUT STOP of the burner refer to its te...

Страница 23: ...ommended to position the central panel switches and the control panel switch to OFF close the fuel and water interception valves of the hydraulic system m IMPORTANT If the external temperature is belo...

Страница 24: ...d with water mixed with denatured alcohol or specific non abrasive detergents Dry the surfaces thoroughly after cleaning Boiler internal cleaning To perform the internal cleaning disconnect from the b...

Страница 25: ...Check the door tightness Gas smell Gas supply circuit Check sealing possible obstructions combustion quality Frequent safety valve triggering Excessive pressure in the system circuit Check load pressu...

Страница 26: ...your appliance and system by completing the indicated spaces Once registered authenticate your e mail address by clicking on the link that will be sent by e mail to the provided inbox Then an additio...

Страница 27: ...TY WITH EUROPEAN COMMUNITY STANDARDS The undersigned Emanuela Lucchini CEO of ICI CALDAIE S p A with registered office in Via G Pascoli 38 37059 Campagnola di Zevio VR Italy Declares that the boilers...

Страница 28: ...Notes 28 6 Notes Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookeindustries co nz...

Страница 29: ...Notes 29 Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookeindustries co nz...

Страница 30: ...Notes 30 Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookeindustries co nz...

Страница 31: ...Notes 31 Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookeindustries co nz...

Страница 32: ...Campagnola di Zevio Verona Italy Via G Pascoli 38 Phone 39 0458738511 Fax 39 0458731148 info icicaldaie com www icicaldaie com Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz We...

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