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iCharger Synchronous Balance Charger/Discharger                                                    3010B

 

Special modes program                                                                                                                             

 

Electric motor drive 

You can easily break-in new 

brushed 

electric motors using a variable voltage and running time. 

Note that 

the  iCharger  cannot  directly  drive  brushless  DC  motors  and  that  brushless  motors  do  require  or 
benefit from a breaking-in process.

 With this function you also check the motor performance to optimize 

your power-train. The break-in process is essential for maximizing the power of a new brushed motor. New 
motors  have  square  brushes  which  press  up  against  the  curved  commutator.  The  goal  for  the  break-in 
process is to gentle shape the brushes so that they develop a curved surface that fits snugly against the 
commutator giving greater conducting surface area and hence lower losses and higher efficiency. 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Foam-Cut drive 

In this mode, the charger acts as a convenient power supply for a hot wire foam cutter. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

The value on the right side of the first line sets the test duration in minutes. 
The  second  line  shows  the  upper  limit  of  current  on  the  left  and  drive 
voltage on the right. After setting the current and voltage press 

Start/Enter

 

for more than 3 seconds to start the next process. A beep tone will sound. 

Test time: 1 

 240 min, Current: 0.05 

 30A, Test voltage: 1 

 15V       

 
 
 
Status  display.  The  top  line  shows  the  drive  current  and  voltage.  The 
second line shows the output capacity (mAh) and in the lower right corner 
alternately displays the output power or total run time. You can stop the test 
at any time by pressing 

Batt type/Stop

.   

 

Start/Enter 

>3 seconds 
 

Batt type 

Stop 

   

 

 

MOTO 1.9A  2.05V 
DRV 00310   3.8W 

drive 

voltage 

 

drive 

capacity

 

power 

or time

 

drive 

current 

 

work 

state 

motor 

test 

 

   

 

 

MOTOR DRV  10min 
8.0A        2.0V

 

 

Dec

 

Inc

 

Dec

 

Inc

 

 

The value on the right side of the first line sets the run duration in minutes. 
The second line shows the upper limit of current on the left and foam cut 
voltage on the right. After setting the current and voltage press 

Start/Enter

 

for more than 3 seconds to start the process. A beep tone will sound. 

Runing time: 0

 240 min

0

 

refers to stopping the process by yourself 

 

     

Current: 0.05 

 30A, voltage: 1 

 42V   

     

Status display. The top line shows the foam cut current and voltage. The 
second  line  shows  the  state  and  in  the  lower  right  corner  alternately 
displays the output power or total run time. You can stop the test at any 
time by pressing 

Batt type/Stop

.

 

Start/Enter 

>3 seconds 
 

Batt type 

Stop 

   

 

 

FOAM 5.0A  8.00V 
CUT RUN>> 01m:10 

drive 

voltage 

 

state or 

set voltage 

 

power 

or time

 

drive 

current 

 

Foam 

cut 

   

 

 

FOAM CUT   10min 
5.0A       10.0V

 

 

Dec

 

Inc

 

Dec

 

Inc

 

 

   

 

 

FOAM 5.0A  8.00V 
CUT  

8.1V

 001:10 

   

 

 

FOAM 5.0A  8.00V 
CUT 

RUN>>

 001:10 

   

 

 

FOAM 0.0A  0.00V 
CUT 

STOP

  000:00 

   

 

 

FOAM 0.0A  0.50V 
CUT 

DOWN

  000:00 

*Ext-switch: OFF 
*Connect:    OFF 

*Ext-switch: ON 
*Connect:    ON 

*Press

 START   

to toggle 

*Press

 START 

to toggle 

*Running time over 

*No  operation 
for 3 sec 

*Press 

INC

/

DEC

 

(Buzzer beeps every 10 seconds) 

(

Voltage step size: 0.1V

   

 

iCharger 

Foam cut 

Hot wire 

Ext- switch 

Output 

OFF/ON 

Schematic Diagram 

(Voltage falls to around 0.5V

Work statement diagram 

Содержание 1010B+

Страница 1: ......

Страница 2: ...y External Expanding Discharge Mode 18 Cycle Mode for a Lithium Battery 19 Lithium Battery in Monitoring Mode 19 NiCd NiMH Battery Program 20 Charging a NiCd NiHM Battery 20 Discharging a NiCd NiMH Battery 20 Cycle Mode for a NiCd NiMH Battery 20 NiCd NiMH Forming Charge 21 Pb lead acid Battery Program 22 Charging a Pb Battery 22 Discharging a Pb Battery 22 Special Modes Program 23 Electric Motor ...

Страница 3: ... LiPo Lilo LiFe and has a fully integrated cell balancer The fan will start automatically according to the internal temperature and charge discharge power and protect the charger if overheated When the internal temperature is over 55 131 oF the output power is automatically reduced by 25 If the temperature exceeds 60 140 oF the charge cycle is stopped Convenient set of 10 battery profile memories ...

Страница 4: ...interior resistance measurement The iCharger can not only measure the internal resistance of the battery pack and also can measure the per cell internal resistance only available for lithium battery Perfect protection The iCharger has protection for reversed polarity input or output low input voltage battery temperature charging capacity and time overrun iCharger 3010B has a 16Mbit flash storage w...

Страница 5: ...r of output alligator clip leads 14AWG One pair of input alligator clips and input leads with 4mm bullet connectors One temperature sensor lead 0 99 210 o F Four rubber feet One exclusive Mini USB data line 1 2 meter Optional items See details in Optional parts P31 External controls and connections 3010B 1 Cooling Fan 2 DC input 3 USB port 4 LCD screen 5 Function button 6 Output port 7 Temperature...

Страница 6: ...lor change or distortion Do not try to charge non rechargeable dry cells Do not exceed the battery manufacturer s suggested maximum charge rates Beware that the external case temperature of the charger will increase during charging discharging at high power Carefully follow the battery pack manufacturer s recommendations and safety advice Recommended connecting way 1 Connect iCharger s input power...

Страница 7: ...ings PROGRAM SELECT Load settings SAVE SETTINGS XX memoryX LOAD SETTINGS XX memoryX Batt type Dec Inc PROGRAM SELECT Special modes MOTOR DRV XXmin X XA XX XV Completion Ring Beep XXX Back light XX Cooling fan XXXX Capacity Cut Off XXX XXXXXmAh NiMH NiCd Pb Trickle XXXmA NiMH Sensitivity DeltaV XXmV Cell Lithium battery Check Time XXmin Bal Speed XXXXXX Bal Trickle XXX Temp Cut Off XXX XX NiMH NiCd...

Страница 8: ...Start Enter together for more than 3 seconds to obtain this display 8 Adjust Current Temp Cut Off Safety timer Capacity Cut Off in course of charging and discharging Method of Application When in charging and discharging interface press Start Enter for 3 seconds and current begins blinking Press Inc or Dec to adjust current and press Start Enter to save changes If users press Stop Batt type or wit...

Страница 9: ...rmal is between the Fast and the Slow If Bal Trickle is ON the iCharger won t stop charging until the current falls to around 20mA Bal Speed Fast Normal Slow Normal default Bal Trickle OFF ON OFF default For balance charging Li battery There are three balance modes options CV phase storage voltage and always If the balance mode is set to CV phase when any cell s voltage reaches the set voltage for...

Страница 10: ... lower limit The charging discharging process will stop immediately if the input voltage falls below the set value Voltage Range 4 50 32 00V 4 50V default Current Range 1 0A 50 0A 50 0A default Note Current limit is not very accurate which may be 20 difference max Charge Discharge power limit The maximum charge discharge power of iCharger can be adjusted in order to limit internal temperature and ...

Страница 11: ... any key If the buzzer is ON the iCharger will generate an alert tone for certain events Key Beep OFF ON ON default Buzzer OFF ON ON default Process completion tone Controls the tones generated at end of charging or discharging and the cyclic charging discharging indication Options Beep 5 times Beep 3 minutes Beep always continuous until user presses STOP Beep OFF Beep always default Back light an...

Страница 12: ...4 20V Step 0 01V 4 10V default Termination voltage for LiPo Adjust LiPo s charge termination voltage Press Start Enter for more than 3 seconds to blink the Voltage value then press Dec and Inc to adjust the termination voltage Range 4 00V 4 30V Step 0 01V 4 20V default Termination voltage for Pb Adjust Pb s charge termination voltage Press Start Enter for more than 3 seconds to blink the Voltage v...

Страница 13: ... will compensate voltage Any time the battery s balance lead is connected the charger will monitor and display the cell voltages The balancer is only active during a BALANCE charge not during the CHARGE or FAST programs The balance speed setting Slow Normal Fast controls the end of charging current threshold The CHARGE and FAST modes are identical except for the charge termination threshold which ...

Страница 14: ...The value on the left side of second line sets the charge current and on the right side of second line it shows AUTO The system will check cell count automatically by cell balance port s voltage Charge current 0 05 30A Voltage 1 10 series Lithium BALANCE charging mode The screen shows the status during the charging process You can stop charging at any time by pressing Batt type Stop Press Inc to d...

Страница 15: ... You can stop charging at any time by pressing Batt type Stop Press Inc to display each cell s voltage see the balance voltage information and press Dec to display the General Status information battery voltage number of cells Series charged capacity charging time charge current work State The fast charging mode of Lithium battery The left side of the first line set the type of battery LiPo Lilo o...

Страница 16: ...and the right side of the first line S xxSER is the number of cells set by the user You should make sure that the configured number and the actual number for the battery are the same and then you can start charging by pressing Start Enter If not press Batt type Stop to go back to the previous screen and adjust the setting Lithium STORAGE charging mode The screen shows the status during the chargin...

Страница 17: ...ets the charge current and the value on the right side of second line sets the cell count and voltage of the battery pack After setting the current and voltage press Start Enter for more than 3 seconds to start the next process Per cell final voltage LiPo 3 00 4 20V Lilo 2 50 4 10V LiFe 2 00 3 60V Discharge current 0 05 30A Cell count 1 10S The number of cells you set and the processor detects If ...

Страница 18: ...ity resistance P Rating capacity of the external capacity resistance For example discharge a pack of 20V lithium battery at 7A R 20V 7A 2 85Ω P 20V 7A 140W Discharge Lithium battery The left side of the first line set the type of battery LiPo Lilo or LiFe and the value on the right side shows the final discharge voltage of each cell The value on the left side of second line sets the charge current...

Страница 19: ...een and adjust the setting Charging discharging cycle mode of Lithium battery In this process you can stop the cycle at any time by pressing the Batt type Stop button In the process of C D or D C the blink C indicates charging while D indicates discharging Press Inc button to display each cell s voltage and its past cycling current see the balance voltage information cycling information and press ...

Страница 20: ...he left side of the first line shows the type of battery NiCd NiMH and the right shows the cycle number The second line shows the cycle direction you selected CHG xxx DCHG or DCHG CHG xxx You can set the charge mode as Charge Auto or Charge Manual The discharge parameters are those set in NiCd NiMH discharge screen Press Start Enter for more than 3 seconds to start the cycling Cycle number 1 999 o...

Страница 21: ...ry NiCd NiMH The value on the left side of second line sets the cell capacity and the value on the right side of second line sets the cell count and nominal voltage of the battery pack Press Start Enter for more than 3 seconds to start charging Forming capacity 0 1 9 9Ah Cell count 1 25S Forming status You can stop the process at any time by pressing Batt type Stop and display the General Status i...

Страница 22: ...e charging Charge current 0 05 30A Battery cells 1 18P 2 36V Status display You can stop the charging process at any time by pressing Batt type Stop Press Dec to display the General Status information Discharging Pb battery The left side of the first line shows the type of battery Pb The second line shows the charge current on the left and number of cells on the right After setting the current and...

Страница 23: ...ght corner alternately displays the output power or total run time You can stop the test at any time by pressing Batt type Stop Start Enter 3 seconds Batt type Stop MOTO 1 9A 2 05V DRV 00310 3 8W drive voltage drive capacity power or time drive current work state motor test MOTOR DRV 10min 8 0A 2 0V Dec Inc Dec Inc The value on the right side of the first line sets the run duration in minutes The ...

Страница 24: ... seconds Batt type Stop 1 21 24 19mΩ 4 18 26 16mΩ Measure Internal Resistance Measure internal resistance You can press Start Enter for more than 3 seconds to start the process and stop at any time by pressing Batt type Stop The two lines show the first to the sixth cell s internal resistance which is only available for the lithium battery Press Inc or Dec to display more information of the sevent...

Страница 25: ...r 00 refers to the target memory number the user wants to choose In the second line the memory0_ refers to the character the user wants to input Press Inc Dec button to walk letters and then press Start Enter button to confirm the chosen letter and moves to the nest letter position when you finish the character press Start Enter button twice to confirm the character You can delete a wrong chosen l...

Страница 26: ...re than 3 seconds PROGRAM SELECT Log files 2016Kb Start Enter 3 seconds Dec Inc Start Enter Batt type stop Free Capacity Free Time File Create LogFile3_ File Empty CONFIRM ENTER File Transfer 00050 01000 File Delete CONFIRM ENTER User defined the files name Name setting method Press Inc or Dec to choose the letter press Start Enter to confirm your selection and move to the next one press Batt type...

Страница 27: ... Inc or Dec to check the parameter value related to the error For example in the case of a temperature error you can check the temperature that triggered the error Press Start Enter to return to the error message screen Expression refers to the discharged capacity to packs Termination at 01245mAh 01h 32 Termination time Termination power Inc CHG 1 00213mAh DCHG 1 00199mAh CHG 2 00203mAh DCHG 2 001...

Страница 28: ...ithout using the balance port the cell count detected by the charger is less than that set by the user Please check the cell count of the battery pack Without using the balance port the cell count detected by the charger is higher than that set by the user Please check the cell count of the battery pack The internal temperature is over 60 140 oF Cool down the unit The external temperature sensor d...

Страница 29: ... steps Install the iCharger USB driver Run the program X Upgrader Upgrader exe you can download the Upgrader exe software from the following website http www jun si com UploadFiles Upgrader rar Connect the iCharger to the PC using the supplied USB cable choose Device in Device List then select the upgrade file you can download the latest file The progress bar will appear after you click Update Not...

Страница 30: ...ive Connect the iCharger with PC USB driver has been installed Start logview then follow the instructions in pictures 1 Please choose language first since the default language is German Showed in picture 1 2 Click Device Choose device and port Showed in picture 2 1 2 3 Choose iCharger3010B in the following options and then choose the correct communication Port Showed in picture 3 3 4 Start iCharge...

Страница 31: ... For Polyquest Hyperion pack etc For Thunder power Flight power packs etc Wire Balance board connector 11 11 Temperature sensor with magnet 4mm banana gold plug to JST output wire 4mm banana gold plug to T plug output wire CB1010 XH 70 X 44mm CB1010 EH CB1010 AQP CB1010 TP 70 X 44mm 68 X 51mm 70 X 44mm BW 1111 100mm TW 2 OW JST OW T 300mm 18AWG 300mm 16AWG 300mm ...

Страница 32: ...e power supply automotive battery charger etc water moisture and humidity are specifically NOT covered by warranty It is better checking your charger carefully before considering returning it as problems in setup cabling or power supply are much more common than defects in the charger If there is damage stemming from these causes within the stated warranty period the company will at its option rep...

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