background image

water - for more than 10 seconds, a small relay of the

electronic  board,  get  energized,  controlling  -  simulta-

neously  the  hot  gas  valve,  the  water  drain  valve  and

the harvest assist solenoid.

At this point, the unit initiates the defrost cycle.

The hot gas circulating into the evaporator serpentine

causes a slight melting of ice cubes which get released

from  their  molds.  In  the  mean  time  the  harvest  assist

solenoid is also energized pushing out the ice plate.

Once  entirely  released  the  ice  cubes  drop  simultane-

ously into the ice storage bin below; by doing so they

move apart from the evaporator bottom end the plastic

deflector.

This plastic deflector has on its side a magnetic switch

that  on  account  of  the  deflector  swinging  motion,

caused by the ice while dropping in the bin, opens and

closes their contacts.

This  will,  in  turn,  disactivate  the  relay  contacts  that

controls the hot gas, harvest assist solenoid and water

drain valve which get deenergized allowing the unit to

start a new freezing cycle.

When  the  ice  bin  is  full  of  ice,  the  last  batch  of  ice

cubes  released  from  the  evaporator  accumulates  to

keep  the  bottom  end  of  the  plastic  deflector  in  open

position;  with  the  magnetic  switch  contacts  open  for

longer than 30'’ the entire unit stops with the glowing of

the corresponding LED.

The machine will restart when the ice deflector will be

back in its normal vertical position provided that 3' are

elapsed from unit stop. If not the machine will delay its

restart till 3' are elapsed with the blinking of the green

LED.

ALARM CONDITIONS

Both the last two 

Red LED 

are 

ON STEADY:

Condenser Sensor OUT OF ORDER.

Both the last two 

Red LED 

are 

BLINKING SLOW:

WATER ERROR

Water level inside the water sump too low after 3' from

the activation of the Water Inlet Valve.

Both the last two 

Red LED 

are 

BLINKING FAST:

RESET  MODE:  Charging  water  through  the  Water

inlet Solenoid Valve after the tripping OFF on WATER

ERROR

The  fourth 

Red LED 

is 

ON STEADY: Harvest Cycle

longer then 3' 30"

The  fourth 

Red  LED 

is 

BLINKING  SLOW:  TOO  HI

CONDENSING TEMPERATURE. 

The condenser sen-

sor detected a temperature 

> 65°C

The fourth 

Red LED 

is 

BLINKING FAST:

RESET MODE: Condenser Sensor < 50°C Fan motor

in operation for 3' then back on Start Up Cycle Mode

The  fifth 

Red  LED 

is 

ON  STEADY:  TOO  HI  DIS-

CHARGE PRESSURE > 33 bar (460 PSI)

The fifth 

Red LED 

is 

BLINKING FAST:

RESET MODE: After pushing the Reset Button of the

Pressure Control the fan motor starts up first for 3' then

the machine enters on the Start Up Cycle Mode.

The  PC  Board  is  also  checking  the  maximum  time  of

the freezing cycle that changes according to the oper-

ation of the fan motor during the freezing cycle (room

temperature):

•  Fan motor in 

Max. freezing cycle length

ON-OFF mode:  equal to 30'

•  Fan motor ON 

Max. freezing cycle length

All the time: 

equal to 40'

Whenever the machine remains in the Freezing Cycle

for  the  Maximum  time  (30  or  40  minutes),  the  PC

Board moves the unit directly into the Harvest Cycle.

NOTE

:  in  case  of  failure  of  ice  level  sensor,  the

P.C.  Board  turns  -  on  automatically  the  unit  into

the defrost cycle when the freezing cycle reaches

30 or 40 minutes according to the operation of the

fan motor during the freezing cycle.

GB

18

Содержание N 132M

Страница 1: ...AL Cod 71503769 0 Rev 01 GB 03 2010 OUR SYSTEMS COMPLY WITH EEC DIRECTIVE 2006 95 EEC 2004 108 EEC SERVICE MANUAL E L E C T R O N I C M O D U L A R C U B E S N N 132M N N 192M N N 202M N N 302M N N 40...

Страница 2: ......

Страница 3: ...Start up cycle 16 Freezing cycle 16 Harvest cycle 16 OPERATION Refrigeration during freeze 18 Water system 19 Refrigeration system during harvest 20 Water system 20 Control sequence 20 Alarm condition...

Страница 4: ...Air Water Stainless Steel 7 8 168 2568 NOTE To keep your Modular cuber performing at its maximum capacity it is necessary to perform periodic maintenance as outlined on the last pages of this manual...

Страница 5: ...1 11 mm 23 mm 26 mm 26 mm 2 3 m m 2 3 m m STANDARD HALF DICE SPECIFICATIONS MODULAR CUBER N 192M Model Cond unit Finish Comp HP Water req lt 24 HR N192M A N192M W Air Water Stainless Steel 1 3 8 264 3...

Страница 6: ...M W Air Water Stainless Steel 7 8 410 2400 NOTE To keep your Modular cuber performing at its maximum capacity it is necessary to perform periodic maintenance as outlined on the last pages of this manu...

Страница 7: ...W Air Water Stainless Steel 1 3 8 440 2750 NOTE To keep your Modular cuber performing at its maximum capacity it is necessary to perform periodic maintenance as outlined on the last pages of this man...

Страница 8: ...tainless Steel 1 5 8 580 3900 NOTE To keep your Modular cuber performing at its maximum capacity it is necessary to perform periodic maintenance as outlined on the last pages of this manual Model Basi...

Страница 9: ...Stainless Steel 2 600 3800 NOTE To keep your Modular cuber performing at its maximum capacity it is necessary to perform periodic maintenance as outlined on the last pages of this manual Model Basic...

Страница 10: ...0 Extended periods of operation exceeding these limita tions constitues misuse under the terms of Manufacturer s Limited Warranty resulting in a loss of warranty coverage SELECT LOCATION The first ste...

Страница 11: ...the back side of the machine the air baffle as per instruction provided with it FOR THE PLUMBER CONFORM TO ALL APPLICABLE CODES WATER INLET AIR COOLED MODELS The recommended water supply is cold water...

Страница 12: ...variations shoud not exceed ten percent FINAL CHECK LIST 1 Is the cabinet bin level 2 Is the cuber in a location where ambient tempera tures are a minimum of 10 C 50 degrees F all year around and to n...

Страница 13: ...ice formation 6 In the meantime the condenser sensor starts to transmit the current to the PC Board keeping in operation the Fan Motor in ON OFF mode or con tinuously according to the condenser tempe...

Страница 14: ...m water conditions exist filtering or purifyng equipment is recom mended 7 Check operation of magnetic switch controlling it by keeping open the bottom end of plastic deflec tor for more than 30 secon...

Страница 15: ...the temperature of the TXV sensing bulb located on the suction line manifold at the outlet of the evaporator If the bulb senses a warm suction line more refriger ant is allowed into the evaporator com...

Страница 16: ...stributed through a water tube and then cascades down the evaporator surface by gravi ty As it flows accross the refrigerated evaporator some of the water will be chilled enough to change form turn to...

Страница 17: ...impurities in the water reservoir When the released ice cubes drop into the bin they open up for a while the bottom end of plastic deflector This deflector swinging motion is enough to reset the cont...

Страница 18: ...d with the blinking of the green LED ALARM CONDITIONS Both the last two Red LED are ON STEADY Condenser Sensor OUT OF ORDER Both the last two Red LED are BLINKING SLOW WATER ERROR Water level inside t...

Страница 19: ...he PC Board can be set up for Water fills up only at beginning of freezing cycle standard JUMP IN Continuous water fills up during the freezing cycle option for N USPH version for installation on boar...

Страница 20: ...ch Pressure Freeze min bar Hi Pressure CUT OUT bar Suction Pressure Beginning Freeze bar Suction Pressure end Freeze bar Cycle time minutes Amps Compressor Beginning Freeze Amps Compressor end Freeze...

Страница 21: ...immer located close to the transformer can change the current received back from the Ice Tickness Sensor according to the Electrical Conductivity of the water 3 Compressor Contactor Located in the con...

Страница 22: ...ssing the Condendenser and ther mostatic expansion valve for direct flow to the Evaporator Platen Assembly to release ice cubes from the ice cube molds The Hot Gas Solenoid Valve is comprised of two p...

Страница 23: ...Water Distribution System The Water Distribution System function to eventy sup ply water to all cells of the evaporator plate The water pump pumps water from the sump to the tee From there water is ch...

Страница 24: ...re of the water flow 15 Water level sensor The Water Level Sensor located on the front of the water sump works in conjunction with the P C Board in order to control the water level at beginning of the...

Страница 25: ...tch L Water pump M Water inlet valve N Water discharge valve O Hot gas valve SP Solenoid harv assist P Fan Motor only AIR cooled unit Q Fan Motor only WATER cooled unit RC Compressor relay CS Start co...

Страница 26: ...set switch L Water pump M Water inlet valve N Water discharge valve O Hot gas valve SP Solenoid harv assist P1 Fan Motor 1 only AIR cooled unit P2 Fan Motor 2 only AIR cooled unit R Cranckase heater T...

Страница 27: ...GB 27...

Страница 28: ...sor winding open Test and replace Test and replace Test and replace Test and replace Machine runs makes ice does not try to harvest Ice thickness control open Too soft water Built in relay on P C Boar...

Страница 29: ...INET EXTERIOR Wipe clean unit and bin cabinet exterior with a clean cloth or disposable paper wipers soaked in warm water with mild detergent solution CLEANING Ice maker 1 Empty bin of ice 2 Remove fr...

Страница 30: ...del Lavoro 9 C P 172 I 31033 Castelfranco Veneto TV Italy Tel 39 0423 738452 Fax 39 0423 722811 E mail service castelmac it Web site www castelmac it Cod 71503769 0 Rev 01 GB 03 2010 ISO 9001 Cert N 0...

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