Ice-O-Matic GEMD270A2 Скачать руководство пользователя страница 18

I.

FLOAT RESERVOIR

The float reservoir consists of a plastic water pan
on which is fitted a float valve with its setting
screw. The float valve modulate the incoming
water flow to maintain a constant water level in
the reservoir, level that corresponds to the one in
the freezing cylinder to ensure proper ice
formation and fluidity.
On the inner side of the reservoir cover are fitted
the two water level sensors which detects the
presence or the shortage of water in the reservoir.

NOTE. It is very important to make sure of
the correct fitting of the cover on the reservoir
in order to enable the sensor to efficiently
control the water situation avoiding undue
shutoff interventions.

J.

FREEZING CYLINDER (EVAPORATOR)

The freezing cylinder is made of a stainless steel
vertical tube on which exterior is wrapped around
the cooling coil with the evaporating chamber
and in its interior is located the auger which
rotates on its vertical axis and it is maintained
aligned by the top and bottom bearings. A water
seal system is located in the bottom part of the
freezer while at the top end is fitted the ice
breaker.
The water constantly flowing into the cylinder
bottom part, freezes into ice when in contact with
the cylinder inner walls. The ice is then lifted up
by the rotating auger and compacted and forced
out by the ice breaker.

K.

ICE BREAKER

The ice breaker is made by several rectangular

 

openings where the ice is forced to pass through.

 

By undergoing this, the ice looses its excess of

 

water content so it drops into the bin in hard dry

 

bits of ice.
In the ice breaker it is housed the top bearing

 

which is made of two roll bearings positioned to

 

withstand the auger axial and radial loads. This

 

bearing is lubricated with a food grade - water

 

resistant grease.

NOTE. It is advisable to check the conditions
of both the lubricant grease and the bearings
every six months.

L.

DRIVE GEAR MOTOR

This motoreducer is made of a single phase
electric motor with permanent capacitor directly
fitted on a gear box.
The drive motor rotor is kept aligned on its
vertical axis by two ball bearings permanently
lubricated. The gear case contains a train of
three spur gears the first one of which is in fiber

to limit the noise level. All the three gears are
encased in case bearings and are covered by
lubricant grease (MOBILPLEX IP 44).
Two seal rings, one fitted on the rotor shaft and
the other on the output shaft keep the gear case
sealed.
Hovewer, the interior can be inspected and
serviced by unbolting the two halves of the
aluminium gear case housing.
The gear reducer output shaft is connected to the
freezer auger by a ratched coupling which is
made of two toothed halves that engages
themselves only if turned in the correct direction
namely, conterclockwise.

M. FAN MOTOR (Air cooled version)

The fan motor is controlled through the P.C.
BOARD and the TRIAC by the condenser tempe-
rature sensor. Normally it operates to draw cooling
air through the condenser fins.
In cold ambient situation, the fan motor can run at
intermittance as the condenser pressure must be
kept between two corresponding head pressure
values.

N.

COMPRESSOR

The hermetic compressor is the heart of the
refrigerant system and it is used to circulate and
retrieve the refrigerant throughout the entire
system. It compresses the low pressure refrigerant
vapor causing its temperature to rise and become
high pressure hot vapor which is then released
through the discharge valve.

O. ICE DISPENSER DRIVE MOTOR

Located on the upper side of the storage bin, it
turn by a milled shaft the dispensing vane placed
inside the round storage bin.
By rotating, the dispensing vane pushes the ice
towards the bottom rectangular opening so to
force the nugget ice to go through the bottom
outlet spout.

P.

STORAGE BIN

Round shaped it is located in the front of the ice

 

machine and has the main reason to store the

 

nugget ice produced by the evaporator 

until

 

it

 

reaches its maximum level controlled by 

an

 

infrared optical system. In its bottom is placed 

the

 

ice spout as well as the water drain hole.

 

Inside the ice spout opening is also located the

 

water outlet tube connected to the solenoid val-
ve.

Q. DISPENSING WATER SOLENOID VALVE

Energized and controlled by the PC Board, it

 

allows a metered quantity of not chilled water to

 

be dispensed through the same opening of the

 

ice.

GEMD270A

Page

 

16

COMPONENT DESCRIPTION

Содержание GEMD270A2

Страница 1: ...GEMD270A2 PEARL ICE ICE WATER DISPENSER MODELS GEMD270A2 Installation and Service Manual Ice O Matic 11100 E 45 th Ave Part Number 9081407 01 Revision 03 23 21 Denver Colorado 80239 1 866 PURE ICE...

Страница 2: ...SERVICE PARTS MANUAL 22 INCH WIDE ICE SERIES CUBERS MODEL ICE0320 ICE0520 Includes 50Hz Units ICE O Matic 11100 East 45th Ave Denver Colorado 80239 Part Number 9081297 01 PD04 02 Rev1 05...

Страница 3: ...ONNECTIONS Page 5 WATER SUPPLY AND DRAIN CONNECTIONS Page 6 FINAL CHECK LIST Page 7 OPERATING INSTRUCTIONS Page 8 INITIAL START UP CONTINUED Page 9 SETTING THE DISPENSING SELECTOR Page 11 PRINCIPLE OF...

Страница 4: ...S GEMD270A Page 2 Model Cond unit Cabinet Size Finish Comp HP Ice bin cap GEMD270A Air 34 13 32 high x 15 9 32 wide x 26 7 64 deep S Steel 3 8 12 lb Basic electrical Amps Watts Amps fuse 115 60 1 6 55...

Страница 5: ...CABINET DIAGRAMS GEMD270A Page 3...

Страница 6: ...including Model and Serial Number taken from the data plate Forward the completed self addressed registration card to Ice O Matic factory LOCATION AND LEVELING WARNING This Ice Dispenser is designed...

Страница 7: ...e machine is connected to its own circuit and individually fused see data plate for fuse size Not Connected to a G F I outlet The maximum allowable voltage variation should not exceed 10 and 10 of the...

Страница 8: ...ar WATER SUPPLY Connect to the male water inlet fitting using the supplied fitting to the cold water supply line A shut off valve should be installed in an accessible position between the water supply...

Страница 9: ...en checked to ensure a flowing water pressure of at least 20 psi 7 Check all refrigerant lines and conduit lines to guard against vibrations and possible failure 8 Has the unit been sealed to the coun...

Страница 10: ...the system or inoperativecompressororevaporatorsensor itis necessarytopushtheRE SETBUTTON or De engerizeandre engerizeunit Theunit before resumingthetotaloperation willgothroughthe usual3minutesSTAND...

Страница 11: ...compressor F Check for the correct operation of the electronic eye for the ice bin level control by placing one hand between the sensing eyes located in the ice spout to interrupt the light beam This...

Страница 12: ...eneous glowing of the YELLOW LED signalling the Full Bin situation NOTE The interruption of the light beam between the two light sensors is immediately signalled by the blinking of the 6th YELLOW LED...

Страница 13: ...d coupling a worn shaft or auger placed on its vertical axis within the freezing cylinder The gear motor is made of a single phase electric motor with a permanent capacitor This motor is directly fitt...

Страница 14: ...40 psig Suction pressure 1 bar 14 psig REFRIGERANT CHARGE R 134 A 370 gr NOTE Beforechargingtherefrigerantsystem always check the type of refrigerant and quantity as specified on the individual ice ma...

Страница 15: ...MANUAL RESET see NOTE The condenser temperature sensor probe located within the condenser fins detects the condenser temperature variations and signals them by supplying current at low voltage to the...

Страница 16: ...e towards a rectangular opening located in the bottom of the storage bin Elapsed the dispensing time 5 10 or 15 seconds according to the setting or after removing the glass carafe the infrared resume...

Страница 17: ...owing instructions Switch OFF the machine Push and hold the PC Board push button Switch ON the machine keepiung pushed the PC Board push button till all LEDs are ON Release the push button ALL STEADY...

Страница 18: ...earings permanently lubricated The gear case contains a train of three spur gears the first one of which is in fiber to limit the noise level All the three gears are encased in case bearings and are c...

Страница 19: ...ing the proper membrane button b Place a glass or a carafe in front of the two Optical Dispensing Devices c The dispensing drive motor and or the water solenoid valve starts Ice and or water is discha...

Страница 20: ...ps Check for correct operation of drive after a while motor magnetic sensor Check for correct magnetic capacity of magnetic cylinder Compressor cycles intermittently Low voltage Check circuit for over...

Страница 21: ...st float valve setting screw Excessive noise or chattering Mineral or scale deposit on auger Remove and manually polish auger and inner freezer walls and inner walls of freezer barrel using emery pape...

Страница 22: ...p of a bit of ice machine cleaner plain 7 With the ice machine and fan motor OFF clean condenser using vacuum cleaner whiskbroom or non metallic brush taking care to do not damage the condenser temper...

Страница 23: ...ored It may also loose fluidity creating some resistance in being elevated and extruded this situation can be heard by the creaking noise made by the ice If this should occur it is recommended that yo...

Страница 24: ...n 11 Remove nut holding bin to chassis 12 Pull bin out of machine 13 Remove screws holding air deflector to chassis and pull deflector out of the unit 14 Remove screws holding reservoir to bulkhead pa...

Страница 25: ...ace large washers over coupling and small washer under bottom of bearing Insert bolt through large washers coupling and bearing Run one nut into bearing to center the bolt Add small washer and nuit Ti...

Страница 26: ...e thrust bearing and place it on top of the roller bearing The inner race of the roller bearing must project through the center of the flat thrust bearing 9 Install the flat washer provided with the n...

Страница 27: ...ring and bottom seal Rotating Half 1 Remove old rotating half from the auger Clean the mounting area 2 Place a bead of food grade sealant onto the shoulder of the auger where the rotating half of the...

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