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GEM0650/0956/1256 A/W 

 

Sanitizing and Cleaning 

 Page 

17 

 

It is the USER’S RESPONSIBILITY to keep the ice machine and ice storage bin in a sanitary condition.  

Without human intervention, sanitation will not be maintained.  Ice machines also require occasional cleaning 

of their water systems with a specifically designed chemical.  That chemical dissolves mineral build up that 

forms during the ice making process.  Sanitize the ice storage bin as frequently as local health codes require, 

and every time the ice machine is cleaned and sanitized.  

Note:

 

Maintenance and Cleaning should be 

scheduled at a minimum of twice a year. 

 

ICE MAKING SYSTEM: In place cleaning.

 

1.    Check and clean any water treatment devices, if any are installed. 

2.    Remove screws, and the front and top panel. 

3.    Move the 

ON-OFF

 switch to 

OFF

.  

4.    Remove all the ice from the storage bin. 

5.    Remove the cover from the water reservoir and block up the float. 

6.    Drain the water reservoir and freezer assembly using the drain tube attached to the freezer water inlet.   

Return the drain tube to its normal upright position and replace the end cap. 

7.    Prepare the cleaning solution:  Mix eight (8) ounces of ice machine cleaner with three (3) quarts of hot 

water.  The water should be between 90-115°F.  

8.    Slowly pour the cleaning solution into the water reservoir until full.  Wait 15 minutes, then switch the 

master switch 

ON

9.    As the ice machine begins to use water form the reservoir, continue to add more cleaning solution to 

maintain a full reservoir. 

10.  After all of the cleaning solution has been added to the reservoir, and the reservoir is nearly empty, switch 

the master switch to 

OFF

.   

11.  After draining the reservoir, as in step 6, wash and rinse the water reservoir. 

12.  Go thru steps 13-18 to sanitize the ice machine water system. 

13.  Mix two (2) gallons of sanitizer solution.  Use an approved sanitizer.  A possible sanitizer solution may be 

obtained by mixing two (2) gallons of warm (90-115°F.) potable water with one (1) ounce of bleach. 

14.  Slowly pour the sanitizer solution into the water reservoir until the float rises, then switch the master switch 

ON

15.  As the ice machine uses water from the reservoir, continue to pour the sanitizer solution into the reservoir. 

16.  After half (1/2) of the sanitizer solution has been added to the reservoir, and the reservoir is nearly empty, 

switch the master switch 

OFF

17.  Drain the reservoir and thoroughly wash the interior of the reservoir and cover with sanitizer solution. 

18.  Remove the block from the float in the water reservoir. 

19.  Switch the master switch to 

ON

20.  Continue ice making for at least 15 minutes, to flush out any cleaning solution.  Switch the master switch 

OFF

 

Note: DO NOT USE any ice produced from the cleaning solution!  Be sure no ice remains in the bin! 

 

21.  Remove and discard all ice from the storage bin. 

22.  Add warm water to the ice storage bin and thoroughly wash and rinse all surfaces within the bin. 

23.  Sanitize the bin interior by thoroughly washing the interior of the bin and bin door with the balance of the 

sanitizing solution. 

24.  Switch the master switch 

ON

25.  Replace the panels. 

   

  

Warning! Ice machine cleaner contains acids.  If swallowed, DO NOT induce vomiting.  Give large 

amounts of water or milk.  Call Physician immediately.  In case of external contact, flush with water. 

KEEP OUT OF THE REACH OF CHILDREN.

 

 

 

 

 

Содержание GEM0650A/W

Страница 1: ...ICE O Matic 11100 East 45th Ave Denver Colorado 80239 Part Number 9081350 01 Date 2 07 SERVICE AND INSTALLATION MANUAL GEM0650A W GEM0956A W and GEM1256A W GEM0655 Air...

Страница 2: ......

Страница 3: ...t E Mail Tech service iceomatic com Telephone Numbers Any Service communication must include 800 423 3367 All Departments Model Number 888 349 4423 Technical Assistance Only Serial number 303 371 3737...

Страница 4: ...age 17 Bearing Maintenance Page 18 Sensor Maintenance Page 19 Air Cooled Maintenance Page 20 Auger Maintenance Page 21 Service Diagnosis Page 22 Control System Diagnostics Page 24 Removal and Replacem...

Страница 5: ...er for carrier s inspection Visible Loss or Damage Any external evidence of loss or damage must be fully described and noted on your freight bill or express receipt and signed by the carrier s agent C...

Страница 6: ...related to the replacement of non defective parts or components damage by fire flood or acts of God This warranty is valid only when installation service and preventive maintenance are performed by a...

Страница 7: ...of condensate pumps for draining water is not recommended by ICE O Matic ICE O Matic assumes no responsibility for improperly installed equipment Water Filtration A water filter system should be inst...

Страница 8: ...GEM0650 0956 1256 A W For The Installer Page 2 GEM0650 0655 0956A W...

Страница 9: ...GEM0650 0956 1256 A W For The Installer Page 3 GEM1256A W...

Страница 10: ...KGEMBIOD KBT25030 KGEMBIOD KGEMDIV Cornelius ED or DF150 KBT15022 R629088514 Cornelius Model KBT15022 R629088514 Cornelius Model Does not fit Cornelius ED or DF200 KBT25022 KGEM200 KBT25022 KGEM200 KB...

Страница 11: ...oo far forward on the bin the opened door may not be stable resulting in an unexpected closing of the bin door If the ice machine is to be mounted on a bin or dispenser other than an ICE O Matic refer...

Страница 12: ...heat and noise it produces are not objectionable Air cooled machines discharge hot air out the back and must have a minimum of 6 inches of clearance behind the ice machine Space for maintenance acces...

Страница 13: ...nt should be followed Drains Air Cooled Models Connect a rigid drain tube to the 3 4 FPT drain fitting at the back of the cabinet The drain is a gravity type and a 1 4 inch per foot fall is the minimu...

Страница 14: ...assis to earth ground Connect the ice machine to its own electrical circuit so it is individually fused Voltage variation must remain within the limitations even under starting conditions Note All ext...

Страница 15: ...een made and checked for leaks _____5 Is the ice machine and storage bin level _____6 Is there a minimum of 6 inches of clearance at the back of the machine for proper service access and air circulati...

Страница 16: ...air cooled models the condenser will begin to discharge warm air on water cooled models the water regulating valve will open and warm water will be discharged into the drain 5 The unit should soon be...

Страница 17: ...maintains the water level in the evaporator at a constant level and it also contains the water level sensor Water Level Sensor Senses if there is water in the reservoir to make ice out of Will shut th...

Страница 18: ...Controls the operation of the ice machine using input from the sensors and pressure controls Switches loads on and off thru relays Reference Photo Below Potential Relay The compressor start relay Mod...

Страница 19: ...ry the sealing action being where the two faces meet Ice Sweep A plastic cap with fingers It revolves with the auger to sweep the ice into the ice chute Breaker Divider Where the ice is compressed and...

Страница 20: ...tactor opens The auger motor stays on for 1 more minute clearing out ice in the evaporator and then The auger motor relay opens LED3 goes out and the auger motor stops The compressor will not restart...

Страница 21: ...e bottom of the reservoir tank to the bottom of the evaporator Reservoir overflow or evaporator condensation is routed to the drain Water cooled models have a separate water circuit for the cooling wa...

Страница 22: ...as water inside it After the evaporator the refrigerant now a low pressure vapor goes through the suction line back to the compressor where the cycle is repeated Typical Low Side Pressure Air Cooled...

Страница 23: ...rvoir and the reservoir is nearly empty switch the master switch to OFF 11 After draining the reservoir as in step 6 wash and rinse the water reservoir 12 Go thru steps 13 18 to sanitize the ice machi...

Страница 24: ...reads 5 Inspect the bearing There should be plenty of grease in sight If grease is needed the bearing and breaker should be removed to check the action of the bearing It should rotate freely 6 To remo...

Страница 25: ...hey can see At least twice a year remove the bin control sensors from the base of the chute and wipe the inside clean as illustrated Water Sensor The ice machine uses a probe in the water reservoir to...

Страница 26: ...f applicable The filter may be cleaned or replaced Clean the condenser the condenser may appear to be clean on the surface but it can still be clogged internally Check with a flashlight from the front...

Страница 27: ...ion on removal of these parts see Removal and Replacement 1 Disconnect electrical power to the ice machine 2 Turn off the water supply to the ice machine 3 To remove the auger remove the front and top...

Страница 28: ...r can t turn Circuit board has not yet shut it down Unit is shut down Circuit board has shut ice machine down due to high auger motor amp draw Check for cause of high amp draw including bearings gear...

Страница 29: ...ator water seal leaks Check base of evaporator and drip pan If the seal leaks shut off the water remove the auger and replace the water seal Check the gear motor for water infiltration Excessive water...

Страница 30: ...ere the water sensor plugs into and place the other end in the water The WATER OK should go ON If it does not replace the board 3 Ice sensor Check Is the BIN FULL light OFF If it is OFF and the SERVIC...

Страница 31: ...crews from reservoir bracket and remove reservoir from ice maker 9 Reverse to reassemble Water Sensor Float Assembly Locking Tabs Ice Chute Slide Bin Controls to Remove Bin Controls Ice Level Sensors...

Страница 32: ...mbly from auger and evaporator Fig 3 7 Service the bearing Check for rust rough spots and damage a The bearing is pressed into the breaker to remove the bearing and replace it an arbor press is needed...

Страница 33: ...r cover from the breaker Note Left hand Threads b Unscrew auger stud from top of auger c Unscrew four 4 Allen head cap screws holding breaker to evaporator d Lift up and remove breaker from evaporator...

Страница 34: ...to the bottom of the evaporator slightly past the groove for the snap ring 2 Replace the snap ring and pull the water seal down against it 3 The part of the water seal that rotates with the auger must...

Страница 35: ...at in the new evaporator at the old tubing connections 6 Install a new drier in the liquid line 7 Evacuate the system until dehydrated then weigh in the nameplate charge Check for leaks 8 Install auge...

Страница 36: ...four 4 cap screws holding the gear motor to the base of the machine remove the gear motor from the machine Note Bench test the gear motor check for oil leaks noise and amp draw To Inspect the Gear Mot...

Страница 37: ...Remove the two 2 head bolt from the top end of the fan motor assembly Fig 1 5 Lift up the fan motors and bracket assembly about 1 2 inch and pull out the fan assembly out the right service access hole...

Страница 38: ...e a sight glass and or a restricting device such as a Charge Faster installed in it for metering liquid into the low side of the system 1 After a through evacuation shut off the manifold valves and sw...

Страница 39: ...GEM0650 0956 1256 A W GEM0650 Wiring Diagram Page 33 Wiring Diagram GEM0650 A W...

Страница 40: ...GEM0650 0956 1256 A W GEM0956 Wiring Diagram Page 34 Wiring Diagram GEM0956 A W...

Страница 41: ...GEM0650 0956 1256 A W GEM1256 Wiring Diagram Page 35 Wiring Diagram GEM1256 A W...

Страница 42: ...GEM0650 0956 1256 A W GEM0655 Wiring Diagram Page 36 Wiring Diagram GEM0655 Air...

Страница 43: ...________________________________________ ____________________________________________________________________________________________________________ __________________________________________________...

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