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SAS0922

Page 

13

Injector and Filter Screen Replacement

1.  Place the bypass valve into the "bypass"

position.

2.  Relieve the system pressure.
3.  Remove the three (3) screws from the triangular

cover plate.

4.  Lift away the cover plate.
5.  Remove the injector from the valve body and

separate the gasket from the injector.

6.  Inspect the injector cavities for blockage.
7.  Remove the filter screen from the valve body

and inspect the screen for dirt. Replace if
necessary.

8.  Follow the steps in reverse to re-install the

injector and filter screen.

Note: Prior to re-installing the injector gasket,
insure that the side marked "OUT" is facing
the injector.

Riser Replacement

1.  Place the bypass valve into the "bypass"

position.

2.  Relieve the system pressure.
3.  Disconnect the unit from the bypass connections.
4.  Remove the unit from the resin tank.
5.  Turn out the upper distributor basket from the

unit adapter ring.

6.  Remove the two (2) adapter hold down screws,

and lift away the adapter ring.

7.  Separate riser assembly from valve body.
8.  Clean the riser o-rings and wipe out the valve

body cavity.

9.  Use the Dow 111 Silicone based lubricant to

lightly lubricate the riser o-rings and the valve
body cavity.

10.  Follow these steps in reverse to re-install the

riser assembly.

Check Disc Replacement

1.  Place the bypass valve into the "bypass"

position.

2.  Relieve system pressure.
3.  Remove the four (4) screws from the backcap.
4.  Place a hand under the backcap and remove the

backcap. The check disc return spring will fall
into your hand.

5.  Remove the check disc from the back of the

body stem assembly.

6.  Inspect the rubber seal on the check disc for

wear. Clean or replace if necessary.

7.  Re-install the check disc on body stem assembly.
8.  Place a small amount of Dow 111 silicone based

lubricant on the back cap centre post.

9.  Insure that the back cap gasket is properly

seated in Backcap.

10.  Install check disc return spring into centre post.
11.  Align the mark on top of the back cap with the

mark on the valve body and carefully direct open
end of return spring into centre post of the check
disc.

12.  Install the four (4) back cap screws.
13.  Pressurise system and check for leaks.

Body Stem Assembly Replacement

1.  Place the bypass valve into the "bypass"

position.

2.  Relieve the system pressure.
3.  Remove the four (4) head mounting screws.
4.  Lift the timer assembly away from the valve

body.

5.  Remove the c-clip from the centre of the

diaphragm.

6.  Lift the diaphragm away from the body stem

assembly.

7.  Remove the seat assembly.
8.  Lift out the body stem assembly.
9.  Inspect the centre check disc rubber seal for

wear. Clean or replace if necessary.

10.  Re-install the body stem assembly.
11.  Lightly lubricate the seat assembly o-rings with a

Dow 111 Silicone based lubricant.

12.  Re-install the seat assembly, insure that one of

the two (2) flats is facing towards the top of the
valve body.

13.  Re-install the main diaphragm and the timer

assembly.

14.  It is now necessary to reseat the rear check disc.

Refer to the Check Disc Replacement procedure.

Содержание SAS0922

Страница 1: ...TING INSTRUCTIONS Model SAS0922 Serial No Telephone 07 3219 2233 Facsimile 07 3219 2266 Email sales ibcwater com au Website www ibcwater com au FILTRATION WATER TREATMENT PRODUCTS for commercial indus...

Страница 2: ...imately 20ppm based on a sample volume of 10mls Other hardness test kits are available for more accurate testing eg Hardness Tablets Directions Take a 50ml sample of water in a screw capped bottle Add...

Страница 3: ...grams call C 3 Daily Water Usage in litres call D For household situations allow 250 litres per person per day CALCULATION N 1000 x C D x H Select nearest lower whole number If necessary consult your...

Страница 4: ...unit must be installed in accordance with local codes 7 Do not over tighten connections 8 Drain line ID must be at least 12mm 9 Teflon tape should be used when installing he drain fitting into the co...

Страница 5: ...ensure the bypass valve is closed Run the nearest cold water tap for a least 15 minutes to ensure the resin bed is flushed BRINE TANK 1 Place at least 25kg of a coarse refined grade of salt Water Sof...

Страница 6: ...SAS0922 Page 6 During regeneration raw hard water is bypassed to service so it is advisable to regenerate the unit when water is not needed...

Страница 7: ...SAS0922 Page 7 Water Conditioning Control System Installation Operating and Maintenance Manual 541 030 VALVE...

Страница 8: ...tube and up through the resin bed to drain This slow flow of water pushes the brine solution through the resin bed In brine draw concentrated salt brine is drawn from the brine tank and directed to fl...

Страница 9: ...w o rings 1 16 529 244 Gasket Cross Over Port 1 17 541 244 Body Stem Assembly 1 18 185 024 1 O ring Small Seat Insert 1 19 541 204 Seal Insert 1 20 185 028 12 O ring Large Seat Insert 1 21 541 256 Mai...

Страница 10: ...SAS0922 Page 10...

Страница 11: ...set b Verify water usage matches system size and salt dosage c Replace safety float 4 Loss of resin a Faulty air check in storage tank b Leak at the distributor tube a Clean or replace air check b Ve...

Страница 12: ...d that the outside edges of the main diaphragm are tucked into the valve body Rinse Adjustment Valve Replacement 1 Place the bypass valve into bypass position 2 Relieve the system pressure Remove the...

Страница 13: ...ce a hand under the backcap and remove the backcap The check disc return spring will fall into your hand 5 Remove the check disc from the back of the body stem assembly 6 Inspect the rubber seal on th...

Страница 14: ...or Cabinet Model Float Distance X SAS0715 100mm SAS0922 200mm SAS1029 260mm Adjustment of Softener Brine Valve 1 Lift float rod to full up position 2 Set float to distance shown Measure from the top o...

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