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Step 11:  Replace top tank/flange/strainer assembly (removed in Step 1) and tighten. Fit

pipe work supplied and hand tighten each union. Check that main valve and pipe
work is vertical, tighten all unions. Fit air release valve to the Tee at the top of the
pipe work. Check all joints and flanges are tight. Do not overtighten.

 

Step 12:  Remove the lid of the brine tank and remove the brine tube (black poly flexible

tubing). Connect the brine tube to the throttle/stop valve on the main control
valve.

 

Step 13:  Remove the brine valve from the brine well of the brine tank. Ensure brine tank is

free from foreign matter and set brine valve and float height as follows:-

 

 

Determine if wet salt or dry salt is required, using the formula
shown in “Determining Frequency of Regeneration”. If sufficient
information is not available to do the calculations shown in
“Determining Frequency of Regeneration”, contact our office. The
brine valve is supplied factory fitted with a dry salt riser, a wet salt
riser is also supplied (short black screwed riser pipe - refer Fig.
19). Store the riser tube not used, DO NOT DISCARD it may be
needed at commissioning.

 

Step 14:  Replace the brine valve in the brine well and connect brine tube - this tube is

supplied long and can be cut to the desired length.

 

Step 15:  Now add the No 4 gravel to the brine tank  (120kg - 6 bags) and level. Ensure no

gravel enters brine well - add salt to the tank (refer Table 7 for correct quantity),
replace lid.

 

Step 16:  Plumb the unit, noting the following:-

 

a)

 

Check arrow markings on the valve for correct inlet/outlet plumbing (Fig.1).

 

b)

 

Use minimum 50mm pipe size.

 

c)

 

Fit a pipe union to drain line for ease of access for maintenance or cleaning.

 

d)

 

Install inlet and outlet isolating valves and a Manual Bypass Valve (if
desired).

 

e)

 

Install optional water meter if required.

 

f)

 

Connecting pipe work and valves 

MUST

 be supported to prevent loading on

the valve and pipe work. Before connecting pipe work, flush all lines, close
inlet, outlet and bypass valve.

 

 

 

 

 

 

Содержание AS36700

Страница 1: ...NSTRUCTIONS Model AS36700 Serial No Telephone 07 3219 2233 Facsimile 07 3219 2266 Email sales ibcwater com au Website www ibcwater com au FILTRATION WATER TREATMENT PRODUCTS for commercial industrial...

Страница 2: ...e assembled and installed in the Softener Tank Step 3 Place a 40mm or 50mm plastic pipe through the top hand hole that will reach to the bottom of the softener tank Carefully pour the underbed gravel...

Страница 3: ...ntact our office The brine valve is supplied factory fitted with a dry salt riser a wet salt riser is also supplied short black screwed riser pipe refer Fig 19 Store the riser tube not used DO NOT DIS...

Страница 4: ...d be a 3 pin 10a 240v 50Hz GPO preferably earth leakage protect Total power draw 13 watts maximum i Minimum operating pressure 205 kPa 30psi maximum operating pressure 690 kPa 100psi If supply pressur...

Страница 5: ...erations thus C N H x Q Where C maximum capacity of unit as grams of CaCO3 24000 grams H hardness of water a mg l or ppm Q amount of water passed through the unit in kilolitres per day N maximum time...

Страница 6: ...nstall the brine valve as shown in Brine Tank Set up The initial salt load as shown in Table 7 should be loaded into the brine tank IMPORTANT NOTE The water softener as supplied has the brine riser pi...

Страница 7: ...to allow the brine to saturate Depress the red knob and turn anti clockwise to start release the unit will now go through each cycle Backwash brine rinse purge and back to service automatically the f...

Страница 8: ...you should take into account the working days for instance if the installation will only work week days regeneration on Friday and Monday would be a needless waste of salt Always set in accordance wit...

Страница 9: ...ppm based on a sample volume of 10mls Other hardness test kits are available for more accurate testing eg Hardness Tablets Directions Take a 50ml sample of water in a screw capped bottle Add one 1 tab...

Страница 10: ...Pa A water hammer arrester should be installed if water hammer prevails FAILURE TO OBSERVE WARNINGS WILL VOID WARRANTY Table 3 Model No Capacity Salt Dosage Service Flow Rate Pipe Size Resin Volume Ap...

Страница 11: ...um Medium Maximum litres grams kg grams kg grams kg AS36700 700 24500 45 36000 90 49000 168 Salt Dosage Brine Tank Size kg 1070 x 1220 Dry Wet 32 270 110 40 335 135 50 420 170 55 460 185 65 545 215 75...

Страница 12: ...Page 12 BRINE TANK SETUP...

Страница 13: ...Page 13...

Страница 14: ...Page 14 Series 172 Commercial Industrial Control System Water Softener...

Страница 15: ...Figure 6 Keep in this position for 5 minutes This allows the tank to return to line pressure and permits easier movement of the valve discs 9 Fill the brine tank with the proper amount and type of sa...

Страница 16: ...pause for at least 5 minutes or until tank is pressurised Final check out 1 Test for soft water from a convenient soft water tap 2 Manual by pass valve must be closed see Figure 2 3 Manual inlet and...

Страница 17: ...Page 17 1 INLET 2 BRINE 3 BACKWASH 3 BACKWASH 6 OUTLET 5 BY PASS 4 DRAIN VALVE CLOSED VALVE OPEN VALVE DISC PUSH PULL ROD Flow Diagrams...

Страница 18: ...Page 18...

Страница 19: ...Page 19...

Страница 20: ...No 3 will give a pressure signal during BACKWASH cycle and pressure TAP No 7 will give a pressure signal throughout the entire REGENERATION cycle Before attaching a 6 2 mm tube to any pressure tap dr...

Страница 21: ...d 6 150 cm 3 wire with plug Electrical Connection 1 2 1 3 cm conduit opening Terminal strip inside Standard plumbing connection 2 in NPT inlet outlet top and bottom of tank 1 1 2 NPT drain Union type...

Страница 22: ...Page 22...

Страница 23: ...bulletin 172 O M 3 With Parts No 172D45 and 172D46 together insert Nos 22A354 001 and 172D44 as shown 5 Assemble the 172B36 gear to the 172B39 support so that the deepest of the four slots in the sle...

Страница 24: ...Page 24 REPLACEMENT PARTS...

Страница 25: ...ly 1 6H 2 Valve Disc 2 1 29H Screw Timing Gear 2 6H 2 Valve Disc 3 4 3 30H Screw Pilot Valve 5 6H 4 Valve Disc 5 1 31H Pilot Valve Body Connection 1 7H Screw 26 33H Screw Small Cap Top 4 8H 1 Cap Larg...

Страница 26: ...ipper wheel assembly 1 87F Spring 1 14F 7 7 Day skipper wheel assembly 1 99F 3 6 Day tripper gear 1 85F Screw 2 99F 4 7 Day tripper gear 1 89F Plastic washer 1 120H Motor specify voltage frequency 1 1...

Страница 27: ...low a As in steps a through e above b Increase toward 62 minute time Intermittent brine draw a Low pressure b Clogged injector screen a Set up pressure b Clean or replace as required Hard water after...

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