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Page 16

 

Includes procedures to pressurise softener tank
and fill brine tank

With all piping and installation completed, and with
mineral in the tank, proceed as follows:
1.  Disconnect electrical power to timer.
2.  Remove valve cover to expose timer and

mechanism.

3. 

Open

 manual bypass valve, 

close

 manual inlet

and outlet valves (see Figure 2).

4.  Push in on RED KNOB on timer, turn counter-

clockwise until arrow on the camshaft/timer
support points to the BACK-WASH position
indicated on #1 cam (see Figure 5).

5.  Slowly open manual inlet supply valve. DO NOT

open fully. Water will enter from the bottom of
filter tank as air is expelled from the top to the
drain. Full flow of water could cause loss of
media. Continue to fill slowly until air is expelled
and only water flows to drain.

NOTE: If top cover of softener tank can be removed
to vent air, the tank may be filled more quickly.
Observe the level and replace cover before tank
overflows.
6.  When ONLY water flows to drain, open inlet

valve fully and backwash until water looks clean
when caught in a container.

7.  Push in RED KNOB and index timer counter-

clockwise to BRINE/RINSE position (arrow on
camshaft/timer support pointing to BRINE/
RINSE on #1 cam). Observe a slow flow of
water to the drain.

8.  Push in RED KNOB and index timer to

PRESSUR. (pressurise) position indicated on #1
cam (see Figure 6). Keep in this position for 5
minutes. This allows the tank to return to line
pressure and permits easier movement of the
valve discs.

9.  Fill the brine tank with the proper amount and

type of salt recommended for the use with the
system.

10.  Push in RED KNOB and index pilot valve to

PURGE. Allow water to flow to drain until clear.
During this time the brine tank will fill until the
float closes the brine tank valve. Check that all
the brine fittings are tight and that water level in
brine tank os according to softener
specifications.

11.  Index the valve to SERVICE.
12.  Close manual by-pass valve and open outlet

valve fully.

Set Timer

Determine a regeneration schedule for the softener
and adjust the automatic timer (see Figure 9) as
follows:
1.  Put all SKIPPER PINS up (away from control).
2.  Rotate SKIPPER WHEEL until DAY ARROW

points to day of week.

3.  Depress SKIPPER PIN(S) for day(S)

regeneration is required.

4.  Pull TIMER KNOB out (away from timer face)

and rotate until BLACK ARROW on tripper arm
points to correct time of day on Face Plate.

5.  Timer will automatically initiate backwash on

preset days at 2:30 A.M. To alter time, simply
reset TIMER KNOB to an earlier or later time
which will change the time of regeneration by
the same number of hours. (Time indicated at
BLACK ARROW will no longer be correct).

Set BACKWASH timing 

(Figure 7)

Make sure time is in the SERVICE position. Loosen
the screw (A) on the white gear (B) and rotate the
grey gear (C) with the numbered decal until desired

START-UP PROCEDURE

Figure 5

Figure 6

Содержание AS30400

Страница 1: ...NSTRUCTIONS Model AS30400 Serial No Telephone 07 3219 2233 Facsimile 07 3219 2266 Email sales ibcwater com au Website www ibcwater com au FILTRATION WATER TREATMENT PRODUCTS for commercial industrial...

Страница 2: ...e assembled and installed in the Softener Tank Step 3 Place a 40mm or 50mm plastic pipe through the top hand hole that will reach to the bottom of the softener tank Carefully pour the underbed gravel...

Страница 3: ...ntact our office The brine valve is supplied factory fitted with a dry salt riser a wet salt riser is also supplied short black screwed riser pipe refer Fig 19 Store the riser tube not used DO NOT DIS...

Страница 4: ...d be a 3 pin 10a 240v 50Hz GPO preferably earth leakage protect Total power draw 13 watts maximum i Minimum operating pressure 205 kPa 30psi maximum operating pressure 690 kPa 100psi If supply pressur...

Страница 5: ...erations thus C N H x Q Where C maximum capacity of unit as grams of CaCO3 28000 grams H hardness of water a mg l or ppm Q amount of water passed through the unit in kilolitres per day N maximum time...

Страница 6: ...tively The calculated capacity falls closer to the maximum and so the higher value should be used Salt dosage required per single softener for 28000 g is 96 kg from Table 4 Now looking at Table 5 we f...

Страница 7: ...at wet salt must be used then wet salt brine rise pipe short black pipe piece supplied must be fitted to the brine valve Note For wet salt it is very important that the salt level be maintained in lin...

Страница 8: ...to allow the brine to saturate Depress the red knob and turn anti clockwise to start release the unit will now go through each cycle Backwash brine rinse purge and back to service automatically the f...

Страница 9: ...you should take into account the working days for instance if the installation will only work week days regeneration on Friday and Monday would be a needless waste of salt Always set in accordance wit...

Страница 10: ...0ppm based on a sample volume of 10mls Other hardness test kits are available for more accurate testing eg Hardness Tablets Directions Take a 50ml sample of water in a screw capped bottle Add one 1 ta...

Страница 11: ...kPa A water hammer arrester should be installed if water hammer prevails FAILURE TO OBSERVE WARNINGS WILL VOID WARRANTY Table 3 Model No Capacity Salt Dosage Service Flow Rate Pipe Size Resin Volume A...

Страница 12: ...imum Medium Maximum litres grams kg grams kg grams kg AS30400 400 14000 26 21000 53 28000 96 Salt Dosage Brine Tank Size kg 1070 x 1220 Dry Wet 32 270 110 40 335 135 50 420 170 55 460 185 65 545 215 7...

Страница 13: ...Page 13 BRINE TANK SETUP...

Страница 14: ...Page 14...

Страница 15: ...Page 15 Series 172 Commercial Industrial Control System Water Softener...

Страница 16: ...Figure 6 Keep in this position for 5 minutes This allows the tank to return to line pressure and permits easier movement of the valve discs 9 Fill the brine tank with the proper amount and type of sa...

Страница 17: ...pause for at least 5 minutes or until tank is pressurised Final check out 1 Test for soft water from a convenient soft water tap 2 Manual by pass valve must be closed see Figure 2 3 Manual inlet and...

Страница 18: ...Page 18 1 INLET 2 BRINE 3 BACKWASH 3 BACKWASH 6 OUTLET 5 BY PASS 4 DRAIN VALVE CLOSED VALVE OPEN VALVE DISC PUSH PULL ROD Flow Diagrams...

Страница 19: ...Page 19...

Страница 20: ...Page 20...

Страница 21: ...No 3 will give a pressure signal during BACKWASH cycle and pressure TAP No 7 will give a pressure signal throughout the entire REGENERATION cycle Before attaching a 6 2 mm tube to any pressure tap dr...

Страница 22: ...d 6 150 cm 3 wire with plug Electrical Connection 1 2 1 3 cm conduit opening Terminal strip inside Standard plumbing connection 2 in NPT inlet outlet top and bottom of tank 1 1 2 NPT drain Union type...

Страница 23: ...Page 23...

Страница 24: ...bulletin 172 O M 3 With Parts No 172D45 and 172D46 together insert Nos 22A354 001 and 172D44 as shown 5 Assemble the 172B36 gear to the 172B39 support so that the deepest of the four slots in the sle...

Страница 25: ...Page 25 REPLACEMENT PARTS...

Страница 26: ...ly 1 6H 2 Valve Disc 2 1 29H Screw Timing Gear 2 6H 2 Valve Disc 3 4 3 30H Screw Pilot Valve 5 6H 4 Valve Disc 5 1 31H Pilot Valve Body Connection 1 7H Screw 26 33H Screw Small Cap Top 4 8H 1 Cap Larg...

Страница 27: ...ipper wheel assembly 1 87F Spring 1 14F 7 7 Day skipper wheel assembly 1 99F 3 6 Day tripper gear 1 85F Screw 2 99F 4 7 Day tripper gear 1 89F Plastic washer 1 120H Motor specify voltage frequency 1 1...

Страница 28: ...low a As in steps a through e above b Increase toward 62 minute time Intermittent brine draw a Low pressure b Clogged injector screen a Set up pressure b Clean or replace as required Hard water after...

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