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AS1375MP-960

 

Page 5

 

20/11/2006

 

 

 

INSTALLATION  

OF 

IBC CABINET WATER SOFTENER UNIT 

 

FITTED WITH MODEL 255 VALVE/960 CONTROL 

 
 

Check  the  equipment  upon  arrival  for  damage  or  shortages  and  report  same  to  our  Office  or  Agent  before 
starting. 
 
Position  the  Softener  and  Brine  Tank  on  a  firm  foundation,  preferably  concrete,  with  sufficient  space  for 
operation and maintenance. 
 
STEP 1  

Make sure the softener tank is empty and clean. Remove brine tank lid and remove resin and 
control valve. 

 

STEP 2 

Install  the  distributor  tube  in  the  softener  tank,  check  the  height  in  relation  to  top  of  softener 
tank. (Approximately 25mm above the top of the tank). 

 

STEP 3 

Place a plastic cap over the end of the distributor pipe. A clean rag or plastic bag will suffice if 
plastic cap is not available - 

NO

 media must enter distributor pipe. 

 

STEP 4 

Place  a  with  mouth  funnel  in  the  mouth  of  the  tank  and  load  the  resin  and  fill  with  water  to 
within 50mm of the top.  The resin 

must not

 be allowed to be spilled on the floor as it is very 

slippery and dangerous to walk on. 

 

STEP 5 

Clean  top  of  neck  and  threads  of  all  traces  of  resin.  Remove  the  plastic  cap  fitted  in  Step  3 
taking care not to raise the distributor pipe. 

NEVER

 shorten the length of the distributor pipe. 

 

STEP 6 

Unpack control valve, check that tank ‘O’ ring is in place. Screw in top strainer if not fitted. Fit 
control valve to softener tank, screw down hand tight. Attach bypass valve if supplied and then 
thread adaptor nuts and pipe piece with the sealing gasket. 

 

STEP 7 

Connect inlet, outlet pipes and drain line to control valve as per Instruction Booklet. 

 

STEP 8 

Remove lid from brine tank, connect brine tube from air check assembly on control valve, to 
brine riser tube in brine tank. Then connect brine overflow drain line to waste trap. 

 

STEP 9 

Refer to Instruction booklet for start up procedure (page 23 "placing conditioner into Service") 

 
STEP 10 

Load two bags of 25kg high purity water softener salt into brine tank and replace lid. 

 
STEP 11 

To prevent the brine tank over flowing it will be necessary to maintain the salt level in the tank 
to that of the initial fill and replenish the salt after two regenerations with one bag of salt. 

 
 
 
 
 

 

Table 3 

MODEL 

RESIN LITRES 

BRINE TANK - SALT  

LOADING KG 

 
AS1375MP-960 
 

 

75 

 

50 

 

Содержание AS1375MP-960

Страница 1: ...ON OPERATING INSTRUCTIONS Model AS1375MP 960 Serial No Telephone 07 3219 2233 Facsimile 07 3219 2266 Email sales ibcwater com au Website www ibcwater com au FILTRATION WATER TREATMENT PRODUCTS for com...

Страница 2: ...25 12 75 93 0 85 0 60 1 6 Peak flow not recommended for extended periods of time Brine Tank Poly moulded or fibreglass construction complete with lid Brine Valve Plastic construction Operating Pressur...

Страница 3: ...H THE TOP STRAINER SUPPLIED LOOSE IT IS IMPORTANT THAT THIS STRAINER IS ASSEMBLED TO THE VALVE DURING INSTALLATION THE LENGTH OF THE INTERNAL RISER PIPE IS FACTORY ADJUSTED FOR THE TANK SIZE PROVIDED...

Страница 4: ...rogramming For your Application Units of Measure Notes P1 Time of day AM or PM 1 00 to 12 59 1 Current time Hour minute Range depends on value selected for P13 Enter the current time P2 Time of day Of...

Страница 5: ...erous to walk on STEP 5 Clean top of neck and threads of all traces of resin Remove the plastic cap fitted in Step 3 taking care not to raise the distributor pipe NEVER shorten the length of the distr...

Страница 6: ...nded The following will have to be programmed into the control Current time of day Hardness of your local water supply Plug transformer into main GPO Push lead end into socket underneath the front of...

Страница 7: ...k Using the buttons key in the current second hour figure In example 11 25 Key in 1 Press the key the first hour digit will blink Using the buttons key in the first hour figure In example 11 25 Key in...

Страница 8: ...k Using the button only keep on pressing slowly until a little dot appears in the top left hand corner of the display under PM if the display is blinking and shows 1 keep on pressing button until 0 ap...

Страница 9: ...ck the settings in the program wait till the green light moves to TIME OF DAY Check time of day is correct Press button to TIME OF REGENERATION 2 00 should be displayed Press button to HARDNESS the ha...

Страница 10: ...r is being expelled along with the water close off the mains water inlet valve Slowly turn the camshaft anti clockwise till the white line in the round window comes around to the REFILL position Turn...

Страница 11: ...brine tank or cabinet will be refilled with the correct amount of water necessary to dissolve the salt required Open the outlet mains valve and close off the bypass valve and check the treated water a...

Страница 12: ...AS1375MP 960 Page 12 20 11 2006 Water Conditioning Control System Installation Operating and Maintenance Manual Series 255 Valve 960 Control...

Страница 13: ...neration Manual Regeneration Care of Your Water Conditioner 20 General Cleaning the Injector Injector Screen Maintaining the Drain Line Manual Valve Operation 22 Additional Features 22 Disinfection of...

Страница 14: ...ree performance The metering system has only one moving part a rotating turbine that measures water usage Time and Capacity Display During normal conditioning operation the correct time of day alterna...

Страница 15: ...held closed by water pressure and are leak tight Valve seats are in a vertical position which is the position least vulnerable to plugging System operation cannot get out of phase or sequence The cont...

Страница 16: ...s Water Line Connection A bypass valve system must be installed to provide for occasions when the water conditioner must is by passed for hard water or for servicing The most common bypass systems are...

Страница 17: ...y freezes with the REGEN TIME REMAINING information After the first regeneration is completed the second regeneration begins immediately The display will alternate between the TIME OF DAY and REGEN TI...

Страница 18: ...ing a regeneration of the water conditioner Time of Regeneration can be set for any time AM or PM Note The control may be programmed for an immed iate regeneration option In this case the control does...

Страница 19: ...bers until you reach the desired setting 5 Press the SET button The number stops flashing and the control accepts the new setting After approximately 30 seconds the control starts alter nating the dis...

Страница 20: ...his setting your dealer has disabled it Some municipalities require that the Salt Setting not be adjustable Contact your dealer for additional information Capacity Setting The Capacity Setting refers...

Страница 21: ...in this manual or contact your dealer for more information about these options The factory setting for Time of Regeneration is 2 00 AM You can change this time Refer to the Time of Regeneration sectio...

Страница 22: ...caution note 12 Reinstall cover reconnect electric power and reset the time of day 13 Slowly open the water supply valve or return the bypass valve s to the not in bypass position Maintaining the Drai...

Страница 23: ...ption is a method of forcing the control to regenerate after a preset number of days is normal demand based regeneration does not occur first This feature is not set at the factory your dealer can set...

Страница 24: ...sed to treat potable water Refer to the Disinfection of Water Conditioners section in this manual Complete the following steps to place the conditioner into operation 1 Remove the rear valve cover by...

Страница 25: ...ts refer to the Troubleshooting section in this manual When the water is being drawn fro the brine tank rotate the camshaft COUNTERCLOCKWISE until the indicator points to REGEN COMPLETE Run water from...

Страница 26: ...r Tank 1000215 No 14 for 14 in Diameter Tank 7 1030502 Ball Flow Control 1 8 Injector Assy With O rings 1 1032970 A Injector White 1032971 B Injector Blue 1032972 C Injector Red 9 Injector Cap With O...

Страница 27: ...AS1375MP 960 Page 27 20 11 2006 C Meter Adapter Bypass Valve and Piping Boss Bypass Valve 3 960 Control...

Страница 28: ...611 3 4 in BSPT Brass Pipe Adaptor Kit 1 1001610 1 in NPT Brass Pipe Adaptor Kit 1 1001612 1 in BSPT Brass Pipe Adaptor Kit 1 Not Shown Code Part No Description Qty Piping Boss 1 Kit Piping Boss Inclu...

Страница 29: ...ic Failure Improper start of regeneration limit switch closed when it should be open Improper finish of regeneration limit switch open when it should be closed Improper control settings Cause Control...

Страница 30: ...Loss of power to the system a Transformer unplugged b Fuse blown circuit breaker open or circuit switched off a Connect the power b Correct the electrical problem 4 Control does not regenerate automa...

Страница 31: ...alent Manual Regeneration Guest Cycle Forces the control to regenerate by pressing the REGEN button Regeneration Includes the backwash brine draw and fresh water rinse steps necessary to prepare the r...

Страница 32: ...AS1375MP 960 Page 32 20 11 2006...

Страница 33: ...f approximately 20ppm based on a sample volume of 10mls Other hardness test kits are available for more accurate testing eg Hardness Tablets Directions Take a 50ml sample of water in a screw capped bo...

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