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Страница 1: ...ENGINE COMPARTMENT 64 LUGGAGE COMPARTMENT 66 BODY PANEL REPAIR PROCEDURE RADIATOR SUPPORT PANEL 72 FENDER APRON AND FRONT SIDEMEMBER ASSEMBLY 73 FRONT SIDEMEMBER PARTIAL 79 FRONT PILLAR 83 SIDESILL A...

Страница 2: ...GENERAL m...

Страница 3: ...n place to support the structure During the repair of an actual vehicle the interior would be fully disassembled and standard jack screws or portable braces may be used for temporary support During th...

Страница 4: ...to the LOCK position and the negative terminal cable is disconnected from the battery The airbag system is equipped with a back up power source so that if work is started within 30 seconds of disconn...

Страница 5: ...f the repair For closed sections such as front and rear rails rocker panels and pillars the primer is applied without applying the metal conditioner and the conversion coating These steps are omitted...

Страница 6: ...place along the circumference of the circle Weld around edges first working in towards the center 8mm or 5 16 dia hole illustration Welding in collision Repair SAFETY FACTORS Disconnect the negative b...

Страница 7: ......

Страница 8: ...30DY...

Страница 9: ...nts BODY COMPONENTS Body construction will sometimes differ depending on specifications and country of destination Therefore please keep in mind that the information contained herein is based on vehic...

Страница 10: ...e member center reinforcement 44 Side sill inner rear panel 45 Rear floor center cross member 46 Rear floor side member front reinforcement 47 Rear floor front extension 48 Rear floor front cross memb...

Страница 11: ...NSTRUCTION Zinc galvanized steel panels ZINC GALVANIZED STEEL PANELS Because galvanized steel panel has excellent resistance it is used in areas which have a high possibility of painting deficiency be...

Страница 12: ...er 24 Center floor side member reinforcement 25 Side sill inner panel 26 Rear floor panel 27 Rear floor side panel 28 Rear floor side member 29 Rear bumper mounting reinforcement 30 31 32 33 34 35 36...

Страница 13: ...ONSTRUCTION High strength steel panels HIGH STRENGTH STEEL PANELS Because High strength steel panel has excellent resistance it is used in areas which have a high possibility of painting deficiency be...

Страница 14: ...nter floor side member reinforcement 17 Side sill inner panel 18 Rear bumper mounting reinforcement 19 Rear floor side member center reinforcment 20 Rear floor side member front reinforcement 21 Rear...

Страница 15: ...rt panel complete Radiator support center complete member assembly Fender apron panel assembly Front side member assembly Cowl side outer panel assembly Cowl panel inner lower panel assembly Dash pane...

Страница 16: ...upper center member Radiator support center member Radiator upper mounting bracket Radiator support upper side member Head lamp support panel Head lamp support gusset Radiator lower mounting bracket F...

Страница 17: ...t side member inner gusset SECTION A A CON 0130 Radiator support lower outer member T Radiator support lower inner member SECTION B B1 CON 0140 Radiator support center member Radiator support lower ou...

Страница 18: ...on upper outer panel Fender apron inner rear upper extension Fender apron inner rear lower extension Fender apron upper inner panel Front shock absorber housing panel Front shock absorber housing uppe...

Страница 19: ...Sectional Views A B Fender apron inner complete panel Fender apron upper outer panel SECTION A A CON 0190 Front shock absorber housing panel Front side member Shock absorber housing complete panel Fen...

Страница 20: ...ront bracket Transmission mounting rear bracket Front side outer member Subframe mounting stud bolt Brake hose mounting bracket 14 15 16 17 18 19 20 21 22 23 24 25 26 Front side rear lower member Fron...

Страница 21: ...r LH RH Cross SectionaI Views r m CON 0220 ABS module mounting bracket Front side complete member SECTION A A CON 0230 Front side complete member SECTION B B CON 0231 Front side complete member Fender...

Страница 22: ...nt body Dash panel 4 DASH PANEL CON 0260 No PART NAME Dash panel Dash panel reinforcement Dash lower member Clutch pedal mounting bracket RHD ONLY Blower lower mounting bracket Foot rest bracket E C U...

Страница 23: ...er Cowl complete panel Dash panel center antipad Dash reinforcement SECTION A A CON 0280 Dash panel Dash panel center anti pad Dash panel side deadening sheet Dash reinforcement SECTION B B CON 290 Da...

Страница 24: ...bracket Cowl inner lower center reinforcement Cowl side upper inner panel Hood hinge mounting reinforcement Hood hinge mounting support Side column upper support extension Side column lower support ex...

Страница 25: ...CON 0340 Cowl top outer panel Cowl inner lower center reinforcement Cowl inner lower pane Cowl inner lower reinforce ment SECTION B B CON 0350 Cowl top outer panel Cowl inner lower panel SECTION C C C...

Страница 26: ...r hinge extension Front door hinge mounting upper reinforcement Front door checker reinforcement 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Front door upper hinge extension Front door st...

Страница 27: ...er upper pillar SECTION A A CON 0390 Front side outer panel Front door hinge mounting reinforcement Side outer reinforcement Side inner complete fornt panel SECTION B B CON 0400 Front side outer panel...

Страница 28: ...2 SIDE SILL Cross SectionaI Views A B1 SIDE 2 Side inner complete front panel Side outer complete panel assembly SECTION A A CON 0470 Side sill inner Cente floor panel Side outer panel J Side outer r...

Страница 29: ...per bracket Wheel housing inner front cover Wheel housing inner rear gusset Rear spring housing upper gusset Seat belt reel mounting bracket Covering shelf side trim mounting bracket Wheel housing inn...

Страница 30: ...ar SECTION A A CON 0550 Side outer panel Front door striker reinforcement Center pillar inner panel SECTION B B Side outer reinfrocement Side sill inner Center floor panel Center inner pillar Side out...

Страница 31: ...nter support mounting reinforcement T G S lever mounting reinforcement Parking brake lever mounting reinforcement Parking brake cable guide pipe Parking brake cable mounting reinforcement Front seat c...

Страница 32: ...BODY CONSTRUCTION Under body Rear floor side member 2 REAR FLOOR SIDE MEMBER 35...

Страница 33: ...panel 20 Rear seat belt mounting side bracket 21 Trailing arm mounting bracket 22 Rear floor center cross extension 23 Muffler hanger front pipe 24 Rear cross member mounting pipe 25 Rear floor cente...

Страница 34: ...r floor complete member SECTION A A CON 0600 Rear floor pane Rear floor complete member SECTION B B CON 0610 Rear floor center cross Rear floor panel upper member Rear floor panel Rear seat mounting b...

Страница 35: ...ON 0640 Rear floor side member r Trailing arm mounting bracket kSide sill inner rear panel SECTION A A CON 0650 Rear floor side memeber Rear floor center cross extension Rear floor side memeber front...

Страница 36: ...PANEL CON 0690 No PART NAME Back panel Tail gate striker support Rear transverse member Rear transverse side extension Trunk net rear mounting bracket Rear transverse upper extension License plate mou...

Страница 37: ...sectionaI views CON 0700 Back panel Rear transverse member SECTION A A CON 0710 Rear bumper side mounting bracket Back panel Rear transverse upper extension SECTION B B CON 0711 Back panel Rear transv...

Страница 38: ...0 No PART NAME Tail gate outer panel Tail gate inner panel Tail gate latch reinforcement Tail gate high mounting stop lamp mounting bracket Tail gate side reinforcement Tail gate wiper motor mounting...

Страница 39: ...inner panel SECTION A A TG 1101 Tail gate outer panel Tail gate inner panel SECTION B B TG 1102 Tail gate outer panel Mastic sealer Tail gate outer panel Tail gate inner panel Tail gate wiper motor m...

Страница 40: ...BODY CONSTRUCTION Fender Hood Tn rnniiiFmiTMiiiiiiiiiiiiiiiii iniiwiMniirirgTrriffrmmirff isaaiaiiasSE ls FENDER HOOD CON 0730 2 No PART NAME Hood panel assembly Hood hinge assembly Fender panel 43...

Страница 41: ...Over head console mounting bracket 5 Roof rear upper rail 6 Tail gate hinge mounting reinforcement 7 Roof rear lower rail 8 Roof center rail 9 Roof center rail No 2 10 Sun roof ring reinforcement 11 S...

Страница 42: ...oor upper member SECTION A A1 CON 0760 Door outer panel Door inner pane No solvent sealer reinforcement beam assembly SECTION B B CON 0770 Door reinforcement beam Door inner panel SECTION C C Door out...

Страница 43: ......

Страница 44: ...PARTS is...

Страница 45: ...de with the highest possible standards for fit safety and corrosion protection For a more complete listing of service parts refer to an authorized Hyundai dealership FRONT BODY PART NAME RADIATOR SUPP...

Страница 46: ...ASSEMBBLY LH RH CENTER INNER PILLAR ASSEMBLY LH RH STDE OUTER REINFORCEMENT ASSEMBLY LH RH PILLAR OUTER PANER ASSEMBLY LH RH SIDE SILL OUTER PANEL LH RH QUARTER INNER PANEL ASSEMBLY LH RH REAR COMBI L...

Страница 47: ...OOR CENTER CROSSMEMBER ASSEMBLY JACK UP CROSSMEMBER ASSEMBLY REAR SEAT BELT MOUNTING BRACKET ASSEMBLY REAR SEAT CENTER MOUNTING BRACKET ASSEMBLY REAR SEAT MOUNTING BRACKET ASSEMBLY RH REAR FLOOR SIDE...

Страница 48: ...REPLACEMENT PARTS Door DOOR CON 0870 1 CON 0750 1 PART NAME DOOR PANEL ASSEMBLY LH RH DOOR OUTER PANEL LH RH DOOR UPPER HINGE ASSEMBLY LH RH DOOR LOWER HINGE ASSEMBLY LH RH 51...

Страница 49: ......

Страница 50: ...worn...

Страница 51: ...body alterations 2 If the length of the tracking gauge probes are adjustable make the measurement by lengthening one probe by the amount equivalent to the difference in height of the two surfaces ACT...

Страница 52: ...are actual measurement dimensions j Point symbol 1 Length mm Point symbol Length mm Point symbol Length mm A A 1304 F G 1380 K H 1489 A D 954 G G1 1032 K H 1503 B B 1372 G H 915 L E 1490 B D 785 H G...

Страница 53: ...oie 011 Cowl top cover mounting hole 07 E 5 C pl L V UPPER E Tooling hole 015 Hood hinge mounting hole 013 Front edge of side outer panel Rear edge of side outer panel I k i feK Pt W W 0 UPPER4 Rear s...

Страница 54: ...projected dimensions SIDE 1 Point symbol Length mm Point symbol Length mm Point symbol Length mm Point symbol Length mm A B 805 C F 1494 J Z 635 J L 455 A C 872 C G 1763 K Z 68 K L 223 B C 372 D E 726...

Страница 55: ...09 Fixed glass mounting hlole 9x7 slot G Hi f I J i r rr S V SIDE G Fixed glass mounting hole 9x7 slot Front tie down hook mounting hole 012 1 1 S Jv l s 1 Js 0 S s I 0 I v 0 J UNDER C J Tooling ho e...

Страница 56: ...BODY DIMENSIONS Side body Trailing arm mounting hole 013 Rear suspension passage hole 034 X UNDER K Rear cross member mounting hole 014 Bumper stay mounting hole 013 59...

Страница 57: ...R These dimensions indicated in this figure are actual measurement dimensions INTER Point symbol Length mm Point symbol Length mm A A 1480 i r 1021 B B 1348 l J 1063 C C 1164 J J 1013 D D 1387 E E 112...

Страница 58: ...mounting hole 011 Seat belt reel mounting hole 012 2 Rear seat belt side lower mounting hole 015 7 Door striker mounting hole 013 Front seat belt mounting hole 015 IH Vs ffr SIR INT H Rear suspension...

Страница 59: ...s These dimensions indicated in this figure are projected dimensions Point symbol Length mm Point symbol Length mm Point symbol Length mm A A 960 A Z 102 B E 850 B B 960 B Z 229 c e 455 C C 1136 C Z 6...

Страница 60: ...J 1 y fo O L J A fjy 1 UNDER C Tooling hoie 025 Front suspension passage hole 0102 ID i r v fr Y 7 D A v 0 i g UNDER E Sub frame mounting hole 02O E 2M UNDER F j Tooling hole 028 Trailing arm mountin...

Страница 61: ...oint symbol Length mm Point symbol Length mm Point symbol Length mm Point symbol Length mm A D 957 E E 580 i r 1192 M l 1731 B B 960 E F 707 I J 1175 M K 1153 B C 994 F F 754 J J 1126 N K 656 C C 960...

Страница 62: ...ho e 06 Sub frame mounting hole 024 Tooling hole 025 E 1 r rim t YA Y v j D V fS i C V o o J sr UNDER E Tooling hole 015 Sub frame mounting hole 02O Tooling hole 028 Tooling hole 015 Tooling paint dra...

Страница 63: ...BODY DIMENSIONS Under body M i 0 A U nh j HI ff Jj fea jV UNDEB M Bumper stay mounting hole 013 Tooling paint drain hole 02O 66...

Страница 64: ...RTMENT ENGINE These dimensions indicated in this figure are actual measurement dimensions 1 Point symbol Length mm Point symbol Length mm A A 1070 F H 1213 B B 980 G G1 1498 C C 778 H H 1305 D D 1310...

Страница 65: ...NG B J Front bumper mounting hole 012 Tooling hole 08 D of 1 l r 1 1 1 1 rf As niw s f wT J JPPER A Fender mounting hole 08 E A 7 o I A y o r i v 7 r UPPER B I Fender mounting hole 06 6 IF Aj I 1 s B...

Страница 66: ...E COMPARTMENT LUGG These dimensions indicated in this figure are actual measurement dimensions Point symbol Length mm Point symbol Length mm A A1 1128 F F 625 B B 1390 F G 1410 C C 1176 G F 1421 D D 1...

Страница 67: ...L REAR A Cover mounting hole 8 5x8 5 Combi lamp mounting hole 08 Rear combi lamp mounting hole 08 D 3 y REAR D Tail gate guide bumper mount ing hole 09 Tail gate lift mounting hole 012 5 Tail gate hin...

Страница 68: ...REPAIR m A...

Страница 69: ...BODY PANEL REPAIR PROCEDUER Radiator support panel RADIATOR SUPPORT PANEL WELDLING POINTS PRO 0020 PRO 0320 PRO 0040 MIG plug welding 72...

Страница 70: ...DURE Fender apron and front side member Assembly FENDER APRON AND FRONT SIDE MEMBER ASSEMBLY WELDLING POINTS A PRO 0050 MIG plug welding PRO 0060 PRO0070 MIG plug welding jJU MIG butt welding xx MIG l...

Страница 71: ...l dimension before you begin the repair procedure REMOVAL 1 Drill out ail the spotwelds to separate radiator support panel from front side member NOTE When spotwelded portions are not apparent remove...

Страница 72: ...0140 NOTE if collision damage requires replacement of fender apron and front side member together remove both of them at the same time PRO 0145 6 Using a spotweld cutter removethe front side member by...

Страница 73: ...INSTALLATION 1 2 Drill 8 mm holes in the new fender apron and front side member for MIG plug welding Remove paint from both sides of all portions that are to be welded such as peripheries of MIG plug...

Страница 74: ...inder NOTE 1 Be careful not to grind welded portions too much 2 The internal parts will be stronger if the weld traces are not ground 7 Before welding the cowl side upper outer panel apply the two par...

Страница 75: ...nd grease remover 14 Apply metal conditioner and water rinse 15 Apply conversion coating and water rinse 16 Apply the two part epoxy primer 17 Apply the correct seam sealer to all joints carefully Ref...

Страница 76: ...PROCEDURE Front side member Partial FRONT SIDE MEMBER PARTIAL WELDLING POINTS L H MIG plug welding fflf MIG butt welding PRO 0300 R H 60mm PRO 0320 MIG plug welding f f MIG butt welding 60mm PRO 0310...

Страница 77: ...ght side member 1 Measure and mark the vertical outlines on front side member outer and inner from rear edge of front side member gusset PRO 0300 PRO 0310 2 Drill out all the spotwelds to separate rad...

Страница 78: ...ember inner and outer cutline to the new front side member cut to length and chamfer butt end to improve weld surface 2 Drill 8mm holes in new front side member for MIG plug welding PRO 0390 3 Fit and...

Страница 79: ...er 10 Apply an anti corrosion agent as required Refer to the CORROSION PROTECTION 11 Prepare the exterior surfaces for priming using wax and grease remover 12 Apply metal conditioner and water rinse 1...

Страница 80: ...BODY PANEL REPAIR PROCEDURE Front pillar FRONT PILLAR WELDLING POINTS MIG plug welding f MIG butt welding xx MIG lap welding PRO 0460 B PRO 0450 PRO 0480 83...

Страница 81: ...outline on front side sill outer panel as shown in the illustration 3 Depending on the extent of damaged area it may be possible to determine the cutting range within indicated in the illustration 4...

Страница 82: ...re to support roof panel PRO 0540 8 Cut the front pillar through each cutline taking care not to damage the other panel as illustration Front pillar outer panel 11 Side outer reinforcement Front pilla...

Страница 83: ...ces to be welded 5 o j jj T __ feffl f A lin mm T XldS pu PRO 0580 INSTALLATION 1 Transcribe the cutiine to the new front inner upper pillar cut to length and chamfer butt end to improve weld surface...

Страница 84: ...ent point Refer to the BODY DIMENSIONS and correct the installation position 10 If necessary make temporary welds and then check to confirm that the closing and fit for windshield glass door and fende...

Страница 85: ...the fender apron panel S S 4 _ S2S3 Pff a PRO 0660 19 Install the cowl side upper outer panel in place 20 MIG plug weld all holes 21 Clean and prepare all welds remove all residue 22 Apply an anti co...

Страница 86: ...BODY PANEL REPAIR PROCEDURE Front pillar 27 Apply the correct seam sealer to all joints carefully Refer to the BODY SEALING LOCATIONS 28 Reprime over the seam sealer to complete the repair 89...

Страница 87: ...MIG butt welding PRO 0950 REMOVAL 1 Measure and mark vertical cutline from the rear door scuff trim mounting hole on the rear side sill outer panel 2 At the front and side sill measure and mark horizo...

Страница 88: ...elds attaching the side outer reinforcement to the body and remove side sill outer reinforcement 9 Prepare all surfaces to be welded INSTALLATION 1 Transcribe outline dimension to side outer reinforce...

Страница 89: ...Clean and prepare all welds and remove all residue 11 Apply body filler to the side sill outer seams 12 Apply the two part epoxy primer to the interior of the side sill PRO 1060 13 Apply an anti corr...

Страница 90: ...BODY PANEL REPAIR PROCEDURE Side sill Assembly 20 Appiy the anti corrosion primer to the side sill outer pane to complete the repair Refertothe CORROSION PROTECTION 93...

Страница 91: ...elding PRO 0955 REMOVAL 1 Depending on the extent of damage mark out the damaged portion of the side sill 2 Drill out the spotwelds in upper and lower flanges of side sill between outlines to remove s...

Страница 92: ...end and upper flange of new side outer reinforcement and clamp the new side outer reinforcement in place 3 MIG plug weld all holes and MIG butt weld all seams NOTE The reinforcement will be stronger i...

Страница 93: ...nterior of the side si 12 Apply an anti corrosion agent to the welded parts and interior of the side sill Refer to the CORROSION PROTECTION 13 Prepare the exterior surfaces for priming using wax and g...

Страница 94: ...BODY PANEL REPAIR PROCEDURE Quarter panel QUARTER PANEL WELDLING POINTS A ri PRO 1200 PRO 1201 PRO 1230 PRO 1203 m MIG plug welding fljf MIG butt welding xx MIG lap welding 97...

Страница 95: ...panel 4 Prepare all surfaces to be welded INSTALLATION 1 Transcribe the outline to the new quarter outer panel adding 30 mm for overlap at the old joint 2 Drill 8 mm holes in overlap areas and along u...

Страница 96: ...l Refer to the CORROSION PROTEC TION Prepare exterior surfaces for priming using wax and grease remover Apply metal conditioner and water rinse Apply conversion coating and water rinse Apply the two p...

Страница 97: ...BODY PANEL REPAIR PROCEDURE Rear floor REAR FLOOR WELDLING POINTS MIG plug welding jflf MIG butt welding xx MIG lap welding PRO 1521 100...

Страница 98: ...BODY PANEL REPAIR PROCEDURE Rear side member assembly REAR SIDE MEMBER ASSEMBLY WELDLING POINTS PRO 1501 PRO 1503 MIG plug welding fff MIG butt welding 101...

Страница 99: ...member assembly should be replaced at factory seams without employing this sectioning procedure Refer to the body dimension chart and measure the vehicle to determine straigthening and alignment requ...

Страница 100: ...ing portions of side members Lsy T r i i e PRO 1600 Temporarily fit and clamp the rear side members in place NOTE When installing the rear floor side member temporarily install the back panel to measu...

Страница 101: ...he new rear floor panel for M G plug welding 9 Fit and clamp the rearfioor panel and attach the rearfioor panel to the rear side members and other panels 10 MIG plug weld all holes and MIG butt weld t...

Страница 102: ...er rinse 20 Apply the two part epoxy primer 21 Apply the correct seam sealer to all joints Refer to the BODY SEALING LOCATIONS 22 Reprime over the seam sealer to complete the repair 23 After completin...

Страница 103: ...forward of the trunk region If the damage is more severe then the entire side member assembly should be replaced at the factory seams without employing this sectioning procedure The following procedu...

Страница 104: ...member reinforcement 3 Remove the rear floor side member by drilling out all attaching spotwelds 4 Prepare all surfaces to be welded INSTALLATION 1 Transcribe the cutline to the new rear side member...

Страница 105: ...ing and water rinse 10 Apply the two part epoxy primer 11 Apply the correct seam sealer to ail joints Refer to the BODY SEALING LOCATIONS 12 Reprime over the seam sealer to complete the repair 13 14 A...

Страница 106: ...DOOR BODY PANEL REPAIR PROCEDURE Door WELDLING POINTS PRO 1800 e MIG lap welding CON 0751 109...

Страница 107: ...emming location remove the outer panel 3 Dress rusty part with a sander and prepare surface to be hemmed INSTALLATION 1 Apply adhesive or equivalent to outer panel hem 2 Apply mastic sealer or equival...

Страница 108: ...ming work should be done In three steps as illus tration 2 If a hemming tool cannot be used hem with a hammer and dolly 4 After completing the hemming work make MIG spot welds at 50 mm intervals on th...

Страница 109: ...the CORROSION PROTEC TION 8 Prepare exterior surfaces for priming using wax and grease remover 9 Apply metal conditioner and water rinse 10 Apply conversion coating and water rinse 11 Apply the two p...

Страница 110: ...BODY SEALING LOCATIONS...

Страница 111: ...t extension Rear floor panel Parking cable mounting bracket it Center floor panel Rear floor front cross member Center floor reinforcement SECTION B B SEA 0012 11 Side sill inner rear panel 12 Rear fl...

Страница 112: ...FLOOR BODY SEALING LOCATIONS Floor 1 4 15 SEA 0010 SEA 0030 SEA 0040 115...

Страница 113: ...BODY SEALING LOCATIONS Floor 0050 SEA 0051 SEA 0060 0070 0080 SEA 0090 12 SEA 0100 SEA 0110 116...

Страница 114: ...BODY SEALING LOCATIONS Floor 117...

Страница 115: ...BODY SEALING LOCATIONS Upper and side body UPPER AND SIDE BODY 4 16 SEA 0160 SEA 0170 SEA 0200 118...

Страница 116: ...BODY SEALING LOCATIONS Upper and side body LUTJR SEA 0250 8 SEA 0260 SEA 0270 9 10 SEA 0280 SEA 0290 119...

Страница 117: ...BODY SEALING LOCATIONS Upper and side body 11 i W SEA 0300 SEA 0310 14 SEA 0110 SEA 0070 15 16 SEA 0120 SEA 0130 17 SEA 0140 120...

Страница 118: ...CORROSION PROTECTION...

Страница 119: ...TECTION Zinc galvanized steel panels ZINC GALVANIZED STEEL PANELS Because galvanized steel panel has excellent resistance it is used in areas which have a high possibility of painting deficiency below...

Страница 120: ...ber 24 Center floor side member reinforcement 25 Side sill inner panel 26 Rear floor panel 27 Rear floor side panel 28 Rear floor side member 29 Rear bumper mounting reinforcement 30 Rear floor side m...

Страница 121: ...INC PHOSPHATE COAT CATIONIC ELECTR0DEP0S1T10N PRIMER In order to improve the adhesion of the paint coat on the steel panel and also to improve the corrosion resistance the entire body is coated with a...

Страница 122: ...l for the purposes of corrosion prevention and abrasion protection If this panel is replaced apply an anti corrosion primer between the undercoat and the intermediate coat as shown in the following il...

Страница 123: ...ECTION A A ANT 1101 Side sill inner panel 84113 23 2D000 Support mounting bracket 84151 2D000 Center floor side member Center floor panel Center floor reinforcement ANT 1102 SECTION B B 84110 30 2C000...

Страница 124: ...r detailed information concerning the location where antivibration pads are to be attached for individual models refer to the figure below 84123 2D000 84125 2C000 84126 2C000 84171 2C000 84159 2C000 8...

Страница 125: ...g the under body coat Under body coating Thickness 1 0 mm 2 0 mm jf 80 Masking Dash panel Subframe mounting rear bracket Dash lower member Center floor panel Center floor reinforcement Side sill inner...

Страница 126: ...panel Fender panel Front side outer panel SECTION A A COR 0110 Rear floor panel Rear floor side member Rear floor side member front extension 40x60 Masking Side sill inner rear panel SECTION B B COR...

Страница 127: ...injection has been performed for the lower areas of the vehicle such as the sidemember the side sill and the inside of other panels which are a hollow construction When replacing these parts be such t...

Страница 128: ...CORROSION PROTECTION Cavity wax injection COR 0160 B PRO 0480 PRO 1800 COR 0190 COR 0200 COR 0210 G COR 0220 COR 0230 131...

Страница 129: ...CORROSION PROTECTION Cavity wax injection 132...

Страница 130: ...CORROSION PROTECTION Cavity wax injection Q R T U V COR 0360 COR 0370 133...

Страница 131: ...are undercoated to provide greater corrosion resistance Therefore when such panel is replaced or repaired apply under body anti corrosion agent to that part NOTE Do not apply the under body anti corro...

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