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Hyster J019 (H300HD2, H330HD2, H360HD2,
H360HD2-EC) Forklift Service Repair Manual

Содержание H360HD2

Страница 1: ...Hyster J019 H300HD2 H330HD2 H360HD2 H360HD2 EC Forklift Service Repair Manual...

Страница 2: ...TEM H8 0 12 0XM 6 H190 280HD2 K007 H13 0 14 0XM 6 H300 330HD2 J019 H16 0XM 6 H360HD2 J019 H10 0 12 0XM 12EC H360HD2 EC J019 H16XM 9 H16XM 12 H18XM 7 5 H18XM 9 H360 36HD H360 48HD A238 PART NO 4059559...

Страница 3: ...dic Maintenance section Keep the unit clean and the working area clean and orderly Use the correct tools for the job Keep the tools clean and in good condition Always use HYSTER APPROVED parts when ma...

Страница 4: ...ack Diodes 13 CAN Controller Area Network 13 Diagnostic 14 Troubleshooting 14 Instrument Panel 14 General Fault Finding 17 Preparation 17 Define the Problem Area 17 Identify Possible Causes of Malfunc...

Страница 5: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Страница 6: ...THE QUALITY KEEPERS HYSTER APPROVED PARTS...

Страница 7: ...enoid which would be located in Transmission 1300SRM1456 The actual electrical schematic drawings are located in Diagrams SRM Electrical Schematic and System Description ELECTRICAL SCHEMATIC The elect...

Страница 8: ...Truck 17 Front End CH Front End Container Handler Table 2 Electrical Schematic Index Tier IV Number Title Contents 1 Index 2 Main Power Battery Key Switch 3 Engine Engine controller and components 4...

Страница 9: ...schematic has an identification number that is also printed on the insulation of the wires The wire identification numbers consist of a func tion ID number and when needed a suffix letter The function...

Страница 10: ...Figure 1 Schematic Example Electrical Schematic and System Description 2200 SRM 1592 4...

Страница 11: ...ntification number and pin numbers it connects to The actual location of a connector code can be looked up in Connector Overview Electrical Wire Colors In addition to the function ID numbers on the el...

Страница 12: ...and CPS67 Rear lights harness Connects to CPS68 and CPS69 Not shown on the figures for the frame harness are the connectors for engine components such as sen sors fan clutch starter and grid heater r...

Страница 13: ...s through the connector listing A connector is not shown on the schematic if the connector is an integral part of a component or if it does not have a minimum length of wire harness between the compon...

Страница 14: ...strument panel The four fuse panels contain the fuses that protect all other electrical circuits On the inside of this cover a label is fitted that shows the location of the fuses in the four fuse pan...

Страница 15: ...B 3 Starter Relay TS11 38 B 4 Starter Relay TS10 TS26 38 B 5 Fuse Alternator 100 A TS16 37 A 6 Fuse Grid Heater 125 A TS32 33 E 32 E 7 Grid Heater Relay TS12 33 G 32 G 8 Grid Heater Relay TS20 33 G 3...

Страница 16: ...ion Fuse Tier III Tier IV 5A PARKING BRAKE SOLE NOID F8 103 A 112 A 10A INSTRUMEN TATION F9 100 B 109 B FUSE PANEL 2 Value Description Fuse Tier III Tier IV 5A OPS SWITCH F10 118 E 127 E 30A FLOOD LIG...

Страница 17: ...N F26 15A SEAT SUS PENSION COMPRESSOR F27 102 F 111 F 20A HEATER AC VENTILATION FAN F28 152 F 161 F 15A AC FAN 1 F29 159 H 168 H FUSE PANEL 4 Value Description Fuse Tier III Tier IV 15A AC FAN 2 F30 1...

Страница 18: ...1 Flood Lights CPS62 55 I 64 I 2 Main Lights CPS62 56 I 64 I 3 Start Inhibit CPS13 29 C 29 C 4 Neutral CPS13 29 B 29 B 5 Hydraulic Con troller CPS36 27 H 26 H 6 Reverse Lights Alarm CPS36 62 I 71 J 7...

Страница 19: ...troller does not func tion Communication occurs through sending and receiv ing signals Each signal contains amongst others a code for the type of message eg coolant tempera ture the message itself 83...

Страница 20: ...AK cable and the instrument cluster contain a controller that makes these codes visible on a lap top computer respec tively on the hour meter display The explanation of these codes is shown on the dif...

Страница 21: ...Figure 8 Tier III Instrument Panel Figure 9 Tier IV Instrument Panel 2200 SRM 1592 Electrical Schematic and System Description 15...

Страница 22: ...Pressure Warning Light 13 13 14 Parking Brake Warning Light 7 7 15 Voltmeter Gauge See NOTE 2 1 1 16 Fuel Level Gauge 24 24 17 Engine Oil Pressure Gauge See NOTE 2 23 23 18 Seat Belt Warning Light 2...

Страница 23: ...e 1 Prioritize each of the listed possible faults 2 Perform a Fuse Check a Wiring Check and a Component Check for each of the listed faults Fuse Check Determine which fuse protects the component in th...

Страница 24: ...CM Signals 38J 40 F 39 I Figure 10 and Figure 11 Frame CPS03 Engine ECM Power 39 J Figure 10 and Figure 11 Frame CPS04 Throttle Pedal 36 I 37 I Figure 10 and Figure 11 Frame CPS05 CAN Termination Resi...

Страница 25: ...4 Side Console CPS117 Side console AC 162 C 153 C Figure 14 Side Console CPS118 Twist locks 130 G 132 G 122 G 123 G Figure 16 Armrest CPS119 Hydraulic Stop 131 I 122 I 123 I Figure 16 Armrest CPS12 Fr...