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Before using the batteries, make sure that the cables are connected to the terminals as described: (+) 
with (+) and (-) with (-).  

Do not short-circuit the terminals. 

The gas emanated during a recharge is higly flammable. During the recharge of the battery leave the 

battery compartment uncovered in order to use a more efficient ventilation and remove the plugs. 

Do  not  check  the  condition  of  the  battery  charge  by  means  of  “jumpers”  obtained  by  placing  metal 
objects on the terminals.

Before any intervention check if there are no short-circuit elements.

Disconnect the batteries before acting on the electric system.

For  the  battery  chargers  and  similar  equipment,  use  only  auxiliary  electric  power  supply  sources  in 
order to avoid any electric shocks.

A fluid passing through a very small hole can be almost invisible but strong enough to penetrate into 

the skin; in these cases check the fluid by means of a card or a piece of wood.

To chek the pressure of the plant use the proper devices.

BANDS, ROPES AND HANGING ROPES: SUGGESTIONS FOR THE USE

Register all used hanging ropes, whose features and data are shown on the identification plate.
Do not use bands, ropes or hanging ropes, whose identification plate has been lost.

Always use bands, ropes or hanging ropes of proper dimensions. As far as the hanging ropes are con-
cerned, take into consideration the lifting angle and the unbalance of the load.

The hooks of the hanging ropes must have a proper size according to the hook of the bridge crane and 
they must move freely. 

Position the load in the hook mouth.

Do not place the load on the point of the hook.

During lifting, do not carry out sudden operations that could tear the ropes and the bands.

Do not carry out lifting operations with twisted ropes and bands.

Knots are forbidden.Always protect the ropes and the bands when they are near sharp edges.

During  the  movements  without  load  in  order  to  avoid  unintentional  collisions  or  hooking,  fasten  the 
hooks to the proper seats and lock them.

Use of hanging ropes with unbalanced load

If unbalanced loads must be lifted it is advisable to reduce the carrying capacity of the hanging ropes:

Slings with  arms, consider them as the slings with 1 arm.

Slings with  and 4 arms, consider them as the slings with  arms.

Suggestions for maintenance

Check the bands, the ropes and the hanging ropes according to the law in force in order to determine their 
working conditions. Carry out the replacement in the following cases:

When the components are deformed, cut or when there are cracks, hollows, notches or abrasions on 
them.

When the wear of the components is higher than 10% of the initial dimensions.

When the sling is overloaded.

SERVICE

PREFACE

Содержание B460 K1.0H

Страница 1: ...Hyster B460 K1 0M K1 0H K1 0H WP Forklift...

Страница 2: ...Revision 0 06 2008 Technical information for Hyster customer care centres This manual is addressed to the skilled technicians of Hyster service network B460 K1 0M K1 0H Part No 1657374...

Страница 3: ...0M K1 0H These procedures require specific technical knwoledge and they must be carried out only by qualified and trained staff Please read this manual carefully in order to prevent damage or accident...

Страница 4: ...nd of aisle slow down and stop Sezione 12 Ordinary maintenance Always refer to the index with the numbered black bands in order to go to the desired section SYMBOLS It indicates the presence of a dang...

Страница 5: ...the truck flat and block it If it is necessary to carry out the work on slopes block the truck and bring it in a flat area as soon as possible within a certain safety limit Disconnect the batteries a...

Страница 6: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Страница 7: ...g ropes of proper dimensions As far as the hanging ropes are con cerned take into consideration the lifting angle and the unbalance of the load The hooks of the hanging ropes must have a proper size a...

Страница 8: ...0 8000 16000 11200 6400 orange 300 10000 20000 14000 8000 Coefficient 1 2 1 4 0 8 Colour Working capacity kg violet 1000 2000 1400 800 green 2000 4000 2800 1600 yellow 3000 6000 4200 2400 grey 4000 80...

Страница 9: ...iolet 1000 1400 2100 2100 green 2000 2800 4200 4200 yellow 3000 3800 6300 6300 grey 4000 5600 8400 8400 red 5000 6600 9800 10500 Coefficient 1 1 4 2 1 2 1 Working capacity the working capacity is calc...

Страница 10: ...TORQUE Nm Class 8 Class 10 M 3 4 5 2 M 4 7 9 15 M 5 12 14 14 8 M 6 17 2 20 9 M 8 31 8 38 1 M 10 50 5 60 3 M 12 74 2 88 5 M 14 101 2 120 8 M 16 138 2 164 9 M 18 176 6 203 5 M 20 225 4 259 7 M 22 278 8...

Страница 11: ...30 18 42 3 4 16 8 50 30 70 7 8 14 10 69 44 94 1 1 16 12 12 98 63 133 1 3 16 12 14 118 73 163 1 5 16 12 16 140 90 190 1 5 8 12 20 210 135 285 1 7 8 12 24 290 200 380 2 1 2 12 32 450 300 600 ROTARY FEMA...

Страница 12: ...ry to remove any possible residual pressures inside it Open valve A by using the supplied hexagonal T wrench in order to discharge the residual pressure in the fork lifting circuit Open valve B in ord...

Страница 13: ...is necessary to check the conditions of the pipes First of all check if the type the size the reference code and the length are correct and then make sure that there are no impurities obstructions bub...

Страница 14: ...12 SERVICE PREFACE...

Страница 15: ...0 11 12 SECTION INDEX Installation and settings Diagnostic Electric system Frame mechanics Cabin mechanics Mast mechanics Hydraulic system Reduction unit Braking system Routine maintenance Presentatio...

Страница 16: ...14 SERVICE PREFACE...

Страница 17: ...tation TRUCK PRESENTATION 2 TRUCK VIEWS 3 TRUCK AND LOAD IDENTIFICATION DATA 4 TRUCK IDENTIFICATION DATA PLATE 4 RESIDUAL LOAD PLATE 4 TRUCK AND MAST SERIAL NUMBER STAMP 5 DATA POSITION 5 GENERAL SPEC...

Страница 18: ...tor movements Guidance system For guidance in the aisle the trucks can be equipped with contrast rollers and photocells that detect the presence of side guide rails or with aerials for induction guida...

Страница 19: ...PRESENTATION TRUCK VIEWS SERVICE...

Страница 20: ...el Liftable load values up to varying heights up to the maximum load with different distances from the load centre of gravity of the forks The truck identification data plate is located in the cab Man...

Страница 21: ...itable height TRUCK AND MAST SERIAL NUMBER STAMP DATA POSITION The truck serial number is located beneath the cab under the crossbar of the base carriage The mast serial number is located on the side...

Страница 22: ...PRESENTATION GENERAL SPECIFICATIONS SERVICE...

Страница 23: ...d out 17 SETTING THE BATTERY VOLTAGES OF AC2 TRACTION AND AC2 PUMP MODULES 17 Adjustment of the aisle warning photo cells 19 VERIFY THE TRUCK USE CONDITIONS 20 CHECK THE MOVEMENT OF THE CONTRASTING AI...

Страница 24: ...ll the tools necessary to bring it to the vertical position crane hire forklift truck belts etc Before delivering to the client it is very important to check the suitability of the place where the car...

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