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1. TRANSMISSION TEMPERATURE SENSOR

2. TRANSMISSION OIL DIPSTICK

3. TRANSMISSION BREATHER

Figure 22. Transmission Temperature Sensor

Install

1. 

Install  new  transmission  temperature  sensor.
See Figure 22.

2. 

Connect  transmission  temperature  sensor  con-
nector  to  transmission  wire  harness  as  tagged
during removal.

3. 

Remove lift truck from blocks.

4. 

Connect the battery and close the hood.

5. 

Fill  transmission  with  oil.  Check  oil  level.  See
Periodic Maintenance 8000SRM1774 for the
procedure to check the transmission oil level.

REAR HORN BUTTON SWITCH

NOTE:  

The rear horn button switch is an optional

feature  on  lift  trucks  covered  in  this  service  man-
ual.

Remove

1. 

Raise the hood. Disconnect the battery.

NOTE:  

Tag electrical connector prior to disconnect

to aid in correct reconnect.

2. 

Disconnect  rear  horn  button  switch  electrical
connector from chassis harness. See Figure 23.

3. 

Remove  two  capscrews  and  inserts  that  attach
rear horn button switch and handle to the right
rear overhead guard leg.

4. 

Remove switch and handle assembly from over-
head guard leg, pulling the wire and connector
through the holes in the overhead guard leg.

1. CAPSCREW

2. INSERT

3. HANDLE AND SWITCH ASSEMBLY

4. HOLE

5. HANDLE

6. REAR HORN BUTTON SWITCH

7. ELECTRICAL CONNECTOR

8. OVERHEAD GUARD LEG

Figure 23. Rear Horn Button Switch

Install

1. 

Insert  wire  and  connector  in  the  hole  in  over-
head guard leg and thread wire until connector
can be pulled through bottom hole in the over-
head guard leg. See Figure 23.

Sensors and Switches

2200 SRM 1771

20

Содержание B267

Страница 1: ...Hyster B267 S50CT Forklift Service Repair Manual...

Страница 2: ...ELECTRICAL SYSTEM S50CT B267 H2 0 2 5CT H50CT B274 PART NO 4120745 2200 SRM 1771...

Страница 3: ...dic Maintenance section Keep the unit clean and the working area clean and orderly Use the correct tools for the job Keep the tools clean and in good condition Always use HYSTER APPROVED parts when ma...

Страница 4: ...s and Switches 10 General 10 Dash Panel Kick Panel and Seal Plate Remove and Install 10 Remove 10 Install 11 Accelerator Pedal Position Sensor 12 Remove 12 Install 13 Brake Fluid Level Switch 13 Remov...

Страница 5: ...or Sensor 22 Remove 22 Install 23 Glow Plug Relay 23 Remove 23 Install 26 Power Distribution Module PDM and Component Parts 26 Power Distribution Module PDM as a Unit 26 Remove 26 Install 27 Power Dis...

Страница 6: ...in the CAUTION below CAUTION When welding always disconnect the negative battery cable from battery and disconnect the ground wire from the ground stud on the frame See Figure 1 To prevent damage to...

Страница 7: ...cket See Figure 2 5 Remove capscrew and bracket from frame See Figure 2 1 ECM 2 BRACKET 3 CAPSCREW 4 ECM CONNECTOR 5 CONDUIT CLIP 6 WIRE HARNESS 7 FRAME Figure 2 ECM Yanmar Diesel Engine INSTALL 1 Ins...

Страница 8: ...either side and pulling cover away from steering column See Figure 3 NOTE TOP VIEW OF DASH SHOWN A INDICATES TO PULL UP TO UNLATCH 1 UPPER STEERING COLUMN COVER 2 STEERING COLUMN TILT LEVER 3 LOWER S...

Страница 9: ...Display Switch Cluster Remove the four bolts securing the Display Switch Cluster Slide the display panel off of the steering col umn See Figure 5 NOTE TOP DOWN VIEW SHOWN 1 BOLTS 2 DISPLAY SWITCH CLUS...

Страница 10: ...button into steering wheel 5 Install upper steering column cover by aligning the two latches and pushing down until latched See Figure 3 DIRECTION CONTROL LEVER Remove NOTE The direction control lever...

Страница 11: ...tch Cluster See B Figure 6 3 Repeat the previous steps on the opposite side of the direction control lever Remove the direc tion control lever from the Display Switch Clus ter Install Install the dire...

Страница 12: ...ng column Align latches on upper steering cover to holes on steering column and push upper steering cover into place on steering column DISPLAY SWITCH CLUSTER PANEL BEZEL AND OVERLAY Remove 1 Insert a...

Страница 13: ...st position 4 Remove upper steering column cover by pulling up on base of upper steering column cover to re lease latches one on either side and pulling cover away from steering column See Figure 3 5...

Страница 14: ...See Fig ure 9 2 Remove horn contact pads See Figure 9 1 BOLTS 2 PIVOT BOLTS 3 HORN WIRES 4 STEERING SHAFT RETENTION CLIP 5 HORN HARNESS 6 STEERING COLUMN 7 GAS CYLINDER 8 COWL 9 LOWER STRUT PIVOT PIN...

Страница 15: ...and Switches GENERAL CAUTION Before removing and replacing any sensors or switches ALWAYS disconnect the battery Failure to disconnect the battery can cause damage to the sensor or switch and other e...

Страница 16: ...COWL 3 DASH PANEL 4 KICK PANEL 5 KICK PANEL NOTCHES 6 SEAL PLATE 7 CAPSCREWS 8 CLIPS Figure 10 Dash Panel Kick Panel and Seal Plate Removal Install 1 Using three capscrews install seal plate Tighten...

Страница 17: ...seat See Figure 11 1 LEVER BRACKET CAPSCREWS 2 COWL Figure 11 Hydraulic Control Valve Removal NOTE Tag electrical connectors prior to disconnect to aid in correct reconnect 4 Disconnect throttle posit...

Страница 18: ...ree bolts onto cowl Tighten bolts to 19 to 25 N m 168 to 221 lbf in See Figure 12 6 Connect throttle position sensor connector to wiring harness as tagged during removal 7 Install lever bracket onto c...

Страница 19: ...3 COWL 4 BRAKE FLUID LEVEL SWITCH INSIDE RESER VOIR 5 BRAKE FLUID RESERVOIR MOUNTING BRACKET Install 1 Connect reservoir supply hose to a new reser voir See Figure 14 2 Install new reservoir onto bra...

Страница 20: ...ew brake pedal position sensor two torx screws and two nuts onto brake pedal po sition sensor mounting bracket See Figure 15 Tighten nuts to 2 25 N m 20 lbf in 2 Connect brake pedal position sensor co...

Страница 21: ...ews and lockwashers onto parking brake assembly See Figure 15 and Figure 16 Tighten torx screws to 2 25 N m 20 lbf in 2 Visually inspect sensor to ensure sensor arm and parking brake lever maintain co...

Страница 22: ...ctly installing seat to hood See Figure 18 5 Remove the four capscrews and washers hold ing the seat to the hood Remove seat from the hood NOTE TOP VIEW OF HOOD SHOWN 1 MOUNTING HOLES NON SUSPENSION S...

Страница 23: ...r plate using two capscrews and washers See Figure 17 6 Connect the battery and close the hood Full Suspension Seats Remove 1 Disconnect the battery 2 Pull out two pins that secure bottom seat cush io...

Страница 24: ...ss as tagged dur ing removal 3 Connect the battery and close the hood TRANSMISSION TEMPERATURE SENSOR Remove 1 Raise the hood Disconnect the battery 2 Put the lift truck on blocks See the Operating Ma...

Страница 25: ...Raise the hood Disconnect the battery NOTE Tag electrical connector prior to disconnect to aid in correct reconnect 2 Disconnect rear horn button switch electrical connector from chassis harness See F...

Страница 26: ...and switches ENGINE AND FUEL SENSORS YANMAR 2 6L DIESEL TRUCKS Engine Speed Sensor Remove WARNING Always disconnect the cables at the battery be fore you make repairs to the engine Disconnect the cabl...

Страница 27: ...con nect the cables on the terminals 1 Raise hood and disconnect battery 2 Drain engine coolant from radiator before re moving ECT sensor See section Cooling Sys tem PSI 2 4L Engine 0700SRM1767 for i...

Страница 28: ...bles at the battery be fore you make repairs to the engine Disconnect the cable at the negative terminal first Install a tag on the battery terminals so that no one con nect the cables on the terminal...

Страница 29: ...Figure 26 Glow Plug Relay Terminals Legend for Figure 26 1 M TERMINAL 2 E TERMINAL 3 B TERMINAL 4 S TERMINAL Sensors and Switches 2200 SRM 1771 24...

Страница 30: ...1 B TERMINAL 2 M TERMINAL 3 M TERMINAL WIRING 4 WASHER 5 NUT 6 S TERMINAL WIRING 7 E TERMINAL WIRING 8 B TERMINAL WIRING Figure 27 Glow Plug Relay and Wiring 2200 SRM 1771 Sensors and Switches 25...

Страница 31: ...Module PDM and Component Parts POWER DISTRIBUTION MODULE PDM AS A UNIT Remove NOTE The PDM as a unit is not a serviceable part The component parts of the PDM relays fuses and resistors can be replaced...

Страница 32: ...bolts to 8 N m 71 lbf in 2 Connect chassis harness to main power connect terminals on PDM as tagged during removal See Figure 29 3 Connect the battery Close the hood Move the seat and steering column...

Страница 33: ...or Figure 30 1 FRONT WORKLIGHT 20 AMP 2 START RELAY 3 BATTERY 25 AMP 4 STARTER 30 AMP 5 FUEL RUN RELAY 6 FUEL RUN 30 AMP 7 FRONT WORKLIGHT RELAY 8 BACKUP RELAY 9 BACKUP 20 AMP 10 BATTERY 20 AMP 11 TRA...

Страница 34: ...overhead guard See Figure 31 Figure 31 Work Lights Legend for Figure 31 NOTE REAR WORK LIGHT SHOWN FRONT WORK LIGHT IS SIMILAR NOTE HALOGEN WORK LIGHT SHOWN LED WORK LIGHT SIMILAR LED WORK LIGHT IS SE...

Страница 35: ...attery Close the hood LED TAIL BACKUP AND BRAKE LIGHTS NOTE These light assemblies are non repairable and must be replaced as an assembly See Parts Manual for replacement strobe light part numbers Rem...

Страница 36: ...light harness as tagged during removal See Figure 33 3 Connect the battery Close the hood REFLECTORS Remove 1 Raise the hood Disconnect the battery 2 Remove screw reflector assembly and clip nut from...

Страница 37: ...NOTES 32...

Страница 38: ......

Страница 39: ...TECHNICAL PUBLICATIONS 2200 SRM 1771 12 14...

Страница 40: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

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