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2000 SRM 1233

Main Control Valve, Section 2 of Hydraulic Plate

NOTE:

Do not try to repair a relief valve. Replace

the relief valve if it is damaged or cannot be properly
adjusted.

NOTE:

For the spool designation, each spool has a im-

printed letter code to facilitate identification during
tuning or servicing the field.

CLEAN AND INSPECT

WARNING

Cleaning solvents can be flammable and toxic
and can cause skin irritation.

When using

cleaning solvents, always follow the solvent
manufacturer’s recommended safety precau-
tions.

Compressed air can move particles and cause
injury to the user or to other personnel. Make
sure compressed air path is away from all per-
sonnel. Wear eye protection.

1.

Clean all parts of control valve with solvent.
Carefully dry parts with compressed air.

2.

Check spools and bores for defects. If a spool or
bore has damage, replace valve section that has
the damaged part or parts. Make sure that bores
and grooves for O-rings are smooth and do not
have dirt or defects.

3.

Check the check valves and relief valves for dam-
age. Replace valves as necessary.

ASSEMBLE

Auxiliary Section

CAUTION

Before installing parts in valve body, make
sure all parts are clean. Replace all seals and
O-rings.

Lubricate all parts with clean hy-

draulic oil during assembly.

CAUTION

Verify that nuts and bolts torque specifications
are to the values listed. Incorrect torque values
may cause a malfunction of the spools.

1.

Install new seals in bore in each section. See
Figure 10.

2.

Install new O-rings between sections.

3.

Install check valves.

CAUTION

When positioning the sections, do not damage
the O-rings.

4.

Carefully position the auxiliary section in line
with the lift section.

5.

Install nuts, finger tight, on the four bolts.

6.

Torque the four nuts to 80 N•m (59 lbf ft).

7.

Install springs.

8.

Lubricate spools with clean hydraulic oil. Make
sure that dirt does not get on any of the parts.
Carefully install spools in valve body. Make sure
that spools move freely in bores. Install seal re-
tainers and end caps.

Lift Section

CAUTION

Before installing parts in valve body, make
sure all parts are clean. Replace all seals and
O-rings.

Lubricate all parts with clean hy-

draulic oil during assembly.

CAUTION

Verify that bolt torque specifications are to
the values listed. Incorrect torque values may
cause a malfunction of the spools.

1.

Install new seals in bore in each section. See
Figure 10.

2.

Install new O-rings between sections.

3.

Install check valves.

CAUTION

When positioning the sections, do not damage
the O-rings.

4.

Carefully position the lift section in line with the
lift/tilt section.

5.

Install nuts, finger tight, on the four bolts.

6.

Torque the four nuts to 80 N•m (59 lbf ft).

15

Содержание A917

Страница 1: ...Hyster F117 H1050HD CH H1150HD CH Forklift...

Страница 2: ...HYDRAULIC PLATE H40 00 48 00XM 12 H800 1050HD HDS A917 H40 00 52 00XM 16CH H1050HD CH 1150HD CH F117 PART NO 1616438 2000 SRM 1233...

Страница 3: ...condition Always use HYSTER APPROVED parts when making repairs Replacement parts must meet or exceed the specifications of the original equipment manufacturer Make sure all nuts bolts snap rings and...

Страница 4: ...es 8 Main Control Valve Section 2 of Hydraulic Plate 11 Remove 11 Disassemble 11 Auxiliary Section 11 Lift Section 12 Lift Tilt Section 14 Clean and Inspect 15 Assemble 15 Auxiliary Section 15 Lift Se...

Страница 5: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Страница 6: ...Table of Contents Hydraulic Plate TABLE OF CONTENTS Continued This section is for the following models H40 00 48 00XM 12 H800 1050HD HDS A917 H40 00 52 00XM 16CH H1050HD CH 1150HD CH F117 ii...

Страница 7: ...n manifold Section 4 contains brake manifold Section 5 contains the flow amplifier The Hydraulic Plate is an integral part of the total hydraulic system See the following sections for de scription ope...

Страница 8: ...hand pedal only activates the service brakes The left hand pedal first disengages the transmission then the service brakes will be activated Both pedals will engage the brake pres sure switch to opera...

Страница 9: ...pool is moved to the forward tilting position the spool makes a restriction in the open center pas sage The increased pressure in the parallel passage causes oil to flow to the tilt cylinders and pres...

Страница 10: ...Description and Operation 2000 SRM 1233 Figure 2 Manifold 4...

Страница 11: ...rvice Brake Pressure Supply To Cab Manifold P Pump Supply From Gear Pump T To Return Manifold PLT Pilot Supply To cab manifold lift tilt control lever NOTE ITEMS 1 THROUGH 10 ARE VALVES MEASUREMENT PO...

Страница 12: ...Lift Lower AE To Lift Tilt Manifold Lift Lower UU To Lift Tilt Manifold Tilt VV To Lift Tilt Manifold Tilt Y To Lift Tilt Manifold Auxiliary Z To Lift Tilt Manifold Auxiliary P From Gear Pump Oil Sup...

Страница 13: ...c Schematic The flow amplifier increases oil flow five times more than pilot input flow from steering con trol unit The rate of oil flow to steering cylinder is di rectly proportional to rate of pilot...

Страница 14: ...d The valves and pressure switch seals are serviceable parts of the manifold Use the following procedures for repair 1 Unscrew the cartridge valve of switch from man ifold 2 Check that all seals are a...

Страница 15: ...G 3 O RING 4 BACKUP RING 5 BACKUP RING 6 O RING 7 BACKUP RING Figure 6 Solenoid Control Valve Cartridge 1 14 1 O RING 2 O RING 3 BACKUP RING Figure 7 Check Valve Cartridge 1 09 1 O RING 2 O RING 3 BAC...

Страница 16: ...SRM 1233 NC Check Valve Common PC A Spool Actuator NS Check Valve Section Y Plug Relief Cavity PC B Spool Actuator ULB Plug Unloading Cavity C3F Flange Kit PS Main Relief Valve Figure 9 Main Control V...

Страница 17: ...s not accessible Disassemble main control valve as nec essary for repairs Most repairs are for replacement of O rings 10 Remove the four bolts that fasten the main con trol valve on the hydraulic plat...

Страница 18: ...Small defects can cause leaks 1 Place the main control valve on a clean and level surface 2 Disassemble the auxiliary section See Auxiliary Section 3 Loosen the four nuts See Figure 10 and Fig ure 11...

Страница 19: ...nd for Figure 10 NS Check Valve Section PC A Spool Actuator MP Check Valve Check Port Y Plug Relief Cavity PC B Spool Actuator ULB Plug Unloading Cavity C5F Flange Kit PS Main Relief Valve Figure 11 M...

Страница 20: ...ity Figure 11 Main Control Valve Section Two Spool for Tilt Lift Sheet 2 of 2 Lift Tilt Section CAUTION Make sure to protect machined surfaces for O rings when the sections are separated Small defects...

Страница 21: ...ean hy draulic oil during assembly CAUTION Verify that nuts and bolts torque specifications are to the values listed Incorrect torque values may cause a malfunction of the spools 1 Install new seals i...

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