Hyster A254 Скачать руководство пользователя страница 27

49. 

Install phasing cable pulley to stubshaft on bot-
tom of fourth intermediate mast weldment. In-
stall washer on outside of pulley.

50. 

Install snap rings to outside of both round belt
pulley and phasing cable pulley. See Figure 11.

NOTE:   

Do  not  adjust  setscrews  at  this  moment.

Start the thread and do not apply pressure to slider
block.

NOTE:   

Apply  Loctite®  Blue  242  Threadlocker  to

setscrew threads prior to installation.

51. 

Install two setscrews on each mast slider block,
on  top  inside  of  third  intermediate  mast  weld-
ment. See Figure 9.

52. 

Loosen  self-tapping  screws  and  tighten  set-
screws  to  2.1  N•m  (18.6  lbf  in)to  close  gap  be-
tween mast slider blocks and the edge of chan-
nel on the fourth intermediate mast weldment.

See Figure 14 for gap dimensions.

  WARNING 

Use  a  lifting  device  to  move  mast  weldments  to
prevent  serious  injury.  Each  mast  weldment
weighs approximately 68 kg (150 lb).

53. 

Using  a  lifting  device,  lift  carriage  weldment
and slide it through mast slider blocks on top of
fourth intermediate mast weldment to the posi-
tion shown in Figure 15. This provides access to
chain sheave stubshafts on fourth intermediate
mast weldment.

54. 

Install two chain sheaves onto top stubshaft of
fourth  intermediate  mast  weldment  using  two
snap rings. See Figure 11.

55. 

Install  two  lift  chains,  with  a  length  of
2000.25 mm (78 3/4 in.), to two chains anchors
using  two  chain  anchor  pins  and  two  cotter
pins. See Figure 10.

NOTE:  

During installation, chain anchor pins must

face outboard side of mast. See Figure 10.

56. 

Install free end of lift chain (no chain anchor at-
tached) to chain retainer blocks at top of third
intermediate mast weldment with chain anchor
pins and cotter pins. See Figure 10.

1. CARRIAGE WELDMENT

2. CHAIN ANCHOR

3. PHASING CABLE PULLEY

4. ROUND BELT PULLEY

5. LIFT CHAINS

6. CHAIN SHEAVE STUBSHAFT

7. CHAIN SHEAVE

Figure 15. Assembling Carriage Weldment to

Fourth Intermediate Mast Weldment

4000 SRM 1916

Mast Repair

19

Содержание A254

Страница 1: ...Hyster A254 AP20Z Forklift...

Страница 2: ...MAST REPAIR S N A615 AP20Z A254 PART NO 4131893 4000 SRM 1916...

Страница 3: ...tenance or repair on aerial work platforms Always use correct blocks to prevent the unit from rolling or falling See HOW TO PUT THE LIFT ON BLOCKS in the Operating Manual for your lift Keep the unit c...

Страница 4: ...On the lift the DANGER symbol and word are on red background The WARNING symbol and word are on orange background The CAUTION symbol and word are on yellow background...

Страница 5: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Страница 6: ......

Страница 7: ...Precautions 2 Discharging the Capacitors 2 Description 4 Mast Repair 6 Remove 6 Disassemble 8 Clean and Inspect 15 Assemble 15 Install 20 Mast Adjustments 21 Lateral Mast Adjustment 21 Vertical Mast A...

Страница 8: ...THE QUALITY KEEPERS HYSTER APPROVED PARTS...

Страница 9: ...th serial number A615 used on the aerial work platform covered in this manual Procedures to repair the carriage and adjust the lift chains carriage and mast are also covered in this manual Additional...

Страница 10: ...er repairs and adjustments can create dangerous operating conditions DO NOT operate an aerial work platform that needs repairs Report the need for repairs to your supervisor immedi ately If repair is...

Страница 11: ...are off the floor to prevent aerial work platform from moving 4 Remove the electrical compartment cover to ac cess the combination and traction controller See the Frame manual listed in the General se...

Страница 12: ...dment second inter mediate mast weldment third intermediate mast weldment fourth intermediate mast weldment and a carriage weldment fifth intermediate mast weld ment See Figure 4 One main lift cylinde...

Страница 13: ...DIATE MAST WELDMENT 2 SECOND INTERMEDIATE MAST WELDMENT 3 THIRD INTERMEDIATE MAST WELDMENT 4 FOURTH INTERMEDIATE MAST WELDMENT 5 CARRIAGE WELDMENT 6 LIFT CYLINDER Figure 4 Mast Weldments 4000 SRM 1916...

Страница 14: ...urn off all power to aerial work platform by disconnecting the battery and discharging the capacitors See the Special Precautions section for procedures to discharge the capacitors 9 Zip tie lift cyli...

Страница 15: ...CABLE 6 THIRD PHASE CABLE 7 FOURTH PHASE CABLE 8 BRACKET 9 FIRST INTERMEDIATE MAST WELDMENT 10 SECOND INTERMEDIATE MAST WELDMENT 11 THIRD INTERMEDIATE MAST WELDMENT 12 FOURTH INTERMEDIATE MAST WELDMEN...

Страница 16: ...k See Parts Manual 2 Remove self tapping screws setscrews and mast slider blocks from top and bottom of car riage weldment See Figure 9 3 Remove two cotter pins and two chain anchor pins and disconnec...

Страница 17: ...PANEL 4 MAST SIGNAL CABLE 5 SPRING 6 BRACKET 7 CAPSCREWS 8 WIRE HARNESS CABLE 9 ROUND BELT PULLEY 10 HYDRAULIC TUBE CONNECTION EXCESS FLOW PROTECTOR 11 HYDRAULIC TANK Figure 7 Mast Tensioning System...

Страница 18: ...B BOTTOM OF MAST 1 CHAIN ANCHOR 2 CHAIN ANCHOR PIN 3 COTTER PIN 4 LIFT CYLINDER 5 CHAIN RETAINER BLOCK 6 LIFT CHAIN 7 SAIL COVER BRACKET Figure 8 Disconnecting First Set of Lift Chains Mast Repair 400...

Страница 19: ...A OUTSIDE VIEW B INSIDE VIEW 1 MAST SLIDER BLOCKS 2 SETSCREWS 3 SELF TAPPING SCREWS Figure 9 Mast Slider Blocks Removal 4000 SRM 1916 Mast Repair 11...

Страница 20: ...MUST FACE OUTBOARD SIDE OF MAST DURING INSTALLATION AS SHOWN ABOVE A BOTTOM VIEW OF MAST B TOP VIEW OF MAST 1 COTTER PIN 2 CHAIN ANCHOR PIN 3 LIFT CHAIN 4 CHAIN ANCHOR 5 PIN 6 CHAIN RETAINER BLOCK 7...

Страница 21: ...third intermediate mast weldment See Figure 11 24 Using lifting device lift third intermediate mast weldment up and slide it off of second in termediate mast weldment 25 Remove self tapping screws se...

Страница 22: ...AIN SHEAVES AND CABLE PULLEYS ON ALL OTHER INTERMEDIATE MAST WELDMENTS ARE SIMI LAR A TOP OF MAST B BOTTOM OF MAST 1 SNAP RING 2 WASHER 3 CABLE PULLEY 4 CHAIN SHEAVE ASSEMBLY SHEAVE SNAP RING AND BEAR...

Страница 23: ...elf tapping screws with hand tools and not power tools The use of power tools can strip the self tapping screws and damage them 1 If lift cylinder was removed see the Lift Cylin der Repair manual list...

Страница 24: ...se the mast weldments so that the sec ond intermediate mast weldment is flush with the first intermediate mast weldment NOTE Do not adjust setscrews at this moment Start the thread and do not apply pr...

Страница 25: ...llation chain anchor pins must face outboard side of mast See Figure 10 22 Install free end of lift chain no chain anchor at tached to chain retainer blocks at top of first intermediate mast weldment...

Страница 26: ...mediate mast weldment using snap rings See Figure 11 38 Install two lift chains with a length of 1924 05 mm 75 3 4 in to two chain anchors with two chain anchor pins and two cotter pins See Figure 10...

Страница 27: ...oximately 68 kg 150 lb 53 Using a lifting device lift carriage weldment and slide it through mast slider blocks on top of fourth intermediate mast weldment to the posi tion shown in Figure 15 This pro...

Отзывы: