Hyster A254 Скачать руководство пользователя страница 23

CLEAN AND INSPECT

  WARNING 

Cleaning solvents can be flammable and toxic and
can cause skin irritation. Wear protection for eyes
and  skin.  When  using  cleaning  solvents,  always
follow the recommendations of the manufacturer.

  CAUTION

DO  NOT  use  steam  to  clean  the  lift  chains,  lift
chain  sheaves,  or  cable  pulleys.  The  lift  chain
sheaves and cable pulleys are sealed and perma-
nently  lubricated.  Do  not  use  compressed  air  on
the bearings. The air can force the lubricant out of
the bearings.

1. 

Clean  the  mast  weldments  with  steam  or  sol-
vent.

  WARNING 

Some parts may be damaged by welding. To pre-
vent an injury, always get authorization from your
dealer  for  Hyster  aerial  work  platforms  before
welding on the mast or mast components.

2. 

Inspect  the  sliding  and  rolling  surfaces  of  the
channels  for  damage  (dents)  and  wear
(grooves). Inspect all welds for cracks.

3. 

If lift chains need to be cleaned, see procedures
in  the  Periodic  Maintenance  manual  listed
in the General section of this manual.

4. 

Inspect  all  chain  anchors,  chain  anchor  pins,
cotter pins, and cable pulleys to ensure they are
not  worn  or  damaged.  See  the  Parts  Manual
to replace any parts that are damaged or worn.

ASSEMBLE

NOTE:  

Install self-tapping screws with hand tools

and  not  power  tools.  The  use  of  power  tools  can
strip the self-tapping screws and damage them.

1. 

If lift cylinder was removed, see the Lift Cylin-
der  Repair
  manual  listed  in  the  General  sec-
tion of this manual for procedures to install lift
cylinder to mast.

NOTE:   

Do  not  adjust  setscrews  at  this  moment.

Start the thread and do not apply pressure to mast
slider block.

NOTE:   

Apply  Loctite®  Blue  242  Threadlocker  to

setscrew threads prior to installation.

NOTE:   

Tighten  self-tapping  screws  slowly  to  re-

quired  torque.  If  slider  block  threads  are  stripped,
replace  with  new  slider  block.  See  Parts  Manual
for replacement parts.

2. 

Install  mast  slider  blocks  on  top  and  bottom
outside of first intermediate mast weldment us-
ing self-tapping screws and setscrews. See Fig-
ure  6.  
Tighten  self-tapping  screws  to
2.1 N•m (18.6 lbf in).

NOTE:  

See Figure 1 for aerial work platform orien-

tation.

3. 

Install  one  washer  on  left  stubshaft  and  three
washers  on  right  stubshaft  at  the  bottom  of
first  intermediate  mast  weldment.  See  Fig-
ure 11
.

4. 

Install  phasing  cable  pulley  on  left  stubshaft
and  round  belt  pulley  on  right  stubshaft.  See
Figure 12.

5. 

Install washer on outside of cable pulley only.

6. 

Install  snap  rings  to  secure  pulleys  on  stub-
shafts.

1. CHAIN SHEAVE

2. ROUND BELT PULLEY

3. PHASING CABLE PULLEY

Figure 12. Chain Sheave and Pulley Types

4000 SRM 1916

Mast Repair

15

Содержание A254

Страница 1: ...Hyster A254 AP20Z Forklift...

Страница 2: ...MAST REPAIR S N A615 AP20Z A254 PART NO 4131893 4000 SRM 1916...

Страница 3: ...tenance or repair on aerial work platforms Always use correct blocks to prevent the unit from rolling or falling See HOW TO PUT THE LIFT ON BLOCKS in the Operating Manual for your lift Keep the unit c...

Страница 4: ...On the lift the DANGER symbol and word are on red background The WARNING symbol and word are on orange background The CAUTION symbol and word are on yellow background...

Страница 5: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Страница 6: ......

Страница 7: ...Precautions 2 Discharging the Capacitors 2 Description 4 Mast Repair 6 Remove 6 Disassemble 8 Clean and Inspect 15 Assemble 15 Install 20 Mast Adjustments 21 Lateral Mast Adjustment 21 Vertical Mast A...

Страница 8: ...THE QUALITY KEEPERS HYSTER APPROVED PARTS...

Страница 9: ...th serial number A615 used on the aerial work platform covered in this manual Procedures to repair the carriage and adjust the lift chains carriage and mast are also covered in this manual Additional...

Страница 10: ...er repairs and adjustments can create dangerous operating conditions DO NOT operate an aerial work platform that needs repairs Report the need for repairs to your supervisor immedi ately If repair is...

Страница 11: ...are off the floor to prevent aerial work platform from moving 4 Remove the electrical compartment cover to ac cess the combination and traction controller See the Frame manual listed in the General se...

Страница 12: ...dment second inter mediate mast weldment third intermediate mast weldment fourth intermediate mast weldment and a carriage weldment fifth intermediate mast weld ment See Figure 4 One main lift cylinde...

Страница 13: ...DIATE MAST WELDMENT 2 SECOND INTERMEDIATE MAST WELDMENT 3 THIRD INTERMEDIATE MAST WELDMENT 4 FOURTH INTERMEDIATE MAST WELDMENT 5 CARRIAGE WELDMENT 6 LIFT CYLINDER Figure 4 Mast Weldments 4000 SRM 1916...

Страница 14: ...urn off all power to aerial work platform by disconnecting the battery and discharging the capacitors See the Special Precautions section for procedures to discharge the capacitors 9 Zip tie lift cyli...

Страница 15: ...CABLE 6 THIRD PHASE CABLE 7 FOURTH PHASE CABLE 8 BRACKET 9 FIRST INTERMEDIATE MAST WELDMENT 10 SECOND INTERMEDIATE MAST WELDMENT 11 THIRD INTERMEDIATE MAST WELDMENT 12 FOURTH INTERMEDIATE MAST WELDMEN...

Страница 16: ...k See Parts Manual 2 Remove self tapping screws setscrews and mast slider blocks from top and bottom of car riage weldment See Figure 9 3 Remove two cotter pins and two chain anchor pins and disconnec...

Страница 17: ...PANEL 4 MAST SIGNAL CABLE 5 SPRING 6 BRACKET 7 CAPSCREWS 8 WIRE HARNESS CABLE 9 ROUND BELT PULLEY 10 HYDRAULIC TUBE CONNECTION EXCESS FLOW PROTECTOR 11 HYDRAULIC TANK Figure 7 Mast Tensioning System...

Страница 18: ...B BOTTOM OF MAST 1 CHAIN ANCHOR 2 CHAIN ANCHOR PIN 3 COTTER PIN 4 LIFT CYLINDER 5 CHAIN RETAINER BLOCK 6 LIFT CHAIN 7 SAIL COVER BRACKET Figure 8 Disconnecting First Set of Lift Chains Mast Repair 400...

Страница 19: ...A OUTSIDE VIEW B INSIDE VIEW 1 MAST SLIDER BLOCKS 2 SETSCREWS 3 SELF TAPPING SCREWS Figure 9 Mast Slider Blocks Removal 4000 SRM 1916 Mast Repair 11...

Страница 20: ...MUST FACE OUTBOARD SIDE OF MAST DURING INSTALLATION AS SHOWN ABOVE A BOTTOM VIEW OF MAST B TOP VIEW OF MAST 1 COTTER PIN 2 CHAIN ANCHOR PIN 3 LIFT CHAIN 4 CHAIN ANCHOR 5 PIN 6 CHAIN RETAINER BLOCK 7...

Страница 21: ...third intermediate mast weldment See Figure 11 24 Using lifting device lift third intermediate mast weldment up and slide it off of second in termediate mast weldment 25 Remove self tapping screws se...

Страница 22: ...AIN SHEAVES AND CABLE PULLEYS ON ALL OTHER INTERMEDIATE MAST WELDMENTS ARE SIMI LAR A TOP OF MAST B BOTTOM OF MAST 1 SNAP RING 2 WASHER 3 CABLE PULLEY 4 CHAIN SHEAVE ASSEMBLY SHEAVE SNAP RING AND BEAR...

Страница 23: ...elf tapping screws with hand tools and not power tools The use of power tools can strip the self tapping screws and damage them 1 If lift cylinder was removed see the Lift Cylin der Repair manual list...

Страница 24: ...se the mast weldments so that the sec ond intermediate mast weldment is flush with the first intermediate mast weldment NOTE Do not adjust setscrews at this moment Start the thread and do not apply pr...

Страница 25: ...llation chain anchor pins must face outboard side of mast See Figure 10 22 Install free end of lift chain no chain anchor at tached to chain retainer blocks at top of first intermediate mast weldment...

Страница 26: ...mediate mast weldment using snap rings See Figure 11 38 Install two lift chains with a length of 1924 05 mm 75 3 4 in to two chain anchors with two chain anchor pins and two cotter pins See Figure 10...

Страница 27: ...oximately 68 kg 150 lb 53 Using a lifting device lift carriage weldment and slide it through mast slider blocks on top of fourth intermediate mast weldment to the posi tion shown in Figure 15 This pro...

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