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14

FIGURE 18. SATISFACTORY COMMUTATOR SURFACES

A light brown surface of the commutator where it
rotates on the brushes is a normal condition. The
surface of the commutator must be smooth.

Variations between light brown and dark brown
colors are also normal. The surface of the
commutator must be smooth.

A condition called “slot bar marking” is also
normal if the commutator surface is smooth. The
variable color occurs in a pattern according to the
number of conductors per slot.

A very dark surface is also a normal and an
acceptable condition if the commutator surface
is smooth.

6939

STREAKING AND THREADING SURFACE

Streaking on the commutator surface signals the
beginning of serious metal transfer to the carbon brush
which causes threading Threading is a condition where
grooves are completely around the commutator.

In light threading the grooves may just barely be

apparent where the surface film or color is disturbed. In
heavy threading, a rippled surface can be felt along the
surface of a bar. The brush faces wear to fit these
grooves. When the commutator shifts due to armature
end–play, the brushes are lifted out of the grooves. Then
contact between the brush and the commutator is
distrubed. This causes arcing and commutation is
disrupted.

Содержание A1.00XL

Страница 1: ...Hyster C203 A1 00XL A1 25XL A1 50XL Europe...

Страница 2: ...eater the concentration of the lines When two magnets are placed so that the north pole of one and the south pole of the other are close together they attract each other If the magnets are placed with...

Страница 3: ...all of the lines around the conductor must pass through the inside of the loop The lines on the outside spread out but the lines on the inside of the loop are confined and increase the density This c...

Страница 4: ...y winding will induce a voltage in the secondary because both windings are linked together magnetically The ignition coil and SCR pulse transformer operate on this principle EXPANDING MAGNETIC FIELD G...

Страница 5: ...lso flows through the field windings creating a powerful magnetic field In FIGURE 6 current from the battery flows first around the right hand field coil and then crosses over to flow around the left...

Страница 6: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Страница 7: ...tion NOTE Some 78 80V motors require interpole windings which reduce arcing at the neutral point The interpole windings provide this feature by reducing the magnetic field across the armature conducto...

Страница 8: ...then the effective voltage acting on the armatureis the difference between the terminal voltage and the counter emf 2 volts The armature current is then only 200 amps TYPICAL MOTOR Typical motors basi...

Страница 9: ...der conditions of light load there is high speed and low torque Under conditions of heavy load there is low speed and high torque Series motors are de sirable in some hydraulic systems where a light l...

Страница 10: ...ries and shunt windings The field consists of two separate sets of windings One set whose coils are wound with a few turns of heavv wire is connected in series with the armature as a series field The...

Страница 11: ...hanges in temperature or humidity The brushes should be lifted off the commutator during extended storage periods otherwise corrosion may occur and later result in flat spots on the commutator HANDLIN...

Страница 12: ...ean dry compressed air less than 3 52 kg cm2 50 psi blow dust from motor housing brush holders and commutator area Disassembled Motor Interior The interior should preferably be cleaned by suction firs...

Страница 13: ...mounting device Electric power from the battery to the commutator segments travels through the brushes The mounting device must be insulated from the electrical circuit Before installing brushes alwa...

Страница 14: ...s are energized changing the polarity of the armature coils in rotating sequence May vary among motor manufacturers 1 2 3 4 FIGURE 16 ARMATURE ASSEMBLY 1 LAMINATED IRON CORES 2 COMMUTATOR 3 ARMATURE C...

Страница 15: ...film It is important to maintain this film Temperature atmosphere and the grade of brush used all affect this film If the film is damaged electrically or mechanically both brush and commutator wear ar...

Страница 16: ...ptable condition if the commutator surface is smooth 6939 STREAKING AND THREADING SURFACE Streaking on the commutator surface signals the beginning of serious metal transfer to the carbon brush which...

Страница 17: ...ator must not be confused with threading Grooving is a smooth slotted wear of the commutator and is generally the result of abrasive dust in the atmosphere The abrasive dust contamination between slid...

Страница 18: ...t between the commutator bars This condition will cause a short circuit between the commutator bars if it is not corrected The brushes will wear rapidly Possible Causes Operation of the motor in dirty...

Страница 19: ...lots This decreases the distance between the bars An arc formed at any bar can then be more easily carried over to an adjacent bar resulting in a flashover A temporary solution of copper drag is to cl...

Страница 20: ...d Expansion will cause these bars to rise above the adjacent bars When the armature rotates the high bars kick the brushes which in turn arc and burn the commutator surface If this condition is not co...

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