Hydrovane HV11 Скачать руководство пользователя

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Contents

ST16135-00C

Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

8.1

Compressor Control (Fig. 8.1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

8.2

Pressure Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

8.3

Pressure Control – RS Compressors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

9.1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

9.2

Routine Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

9.3

Servicing (RS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

9.4

Check Compressor Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

9.4.1

Check Compressor Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

9.4.2

Check oil level (Fig. 9.1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

9.5

Basic Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

9.6

Access Panel Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

9.7

Oil Draining and Filter Replacement (Fig. 9.2 and Fig. 9.3) . . . . . . . . . . . . . . . . . 22

9.8

Oil Draining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

9.9

Oil Filter Replacement (Fig. 9.3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

9.10

Oil filling / Top-up (Fig. 9.3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

9.11

Air Filter Replacement (Fig. 9.2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

9.12

Oil Separator Replacement (Fig. 9.2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

9.13

Clean Oil Cooler/Aftercooler (Fig. 9.4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

9.14

Cabinet Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

9.15

Panel Refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

9.16

Electrical checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

9.16.1

Clean motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

9.17

Servicing Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

9.18

Service Schedule: Fluid Force Red, Clear and HPO Oil . . . . . . . . . . . . . . . . . . . . 24

Fault Finding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

10.1

Fault Finding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

10.2

Shutdown Trip Error (E) – Menu P03 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

10.3

Alarm (A) – Menu P04 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

10.4

Run Inhibit (R) – Menu P05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

10.5

Fault Display Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

10.6

Diagnostic Menu P06 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

10.7

Configuration Menu P07 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

10.8

Speed Regulation Menu P08 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

10.9

Calibration Menu P09 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

10.10

Access Level Configuration Menu P10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

10.11

RS Motor Map Menu P12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

10.12

RS Inverter Drive Map Menu P13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Contents (continued)

Содержание HV11

Страница 1: ...User Handbook HV11 HV22 Models ACE Stationary Air Compressors ST 16135 00 Iss C 08 2007...

Страница 2: ......

Страница 3: ...7 4 3 Model Weights 7 5 Installation and Commissioning 9 5 1 Positioning Your Compressor Basic Requirements 9 5 2 Ventilation Fig 5 1 9 5 3 Electrical Connections 9 5 4 Electrical Installation Fig 5 2...

Страница 4: ...11 Air Filter Replacement Fig 9 2 23 9 12 Oil Separator Replacement Fig 9 2 23 9 13 Clean Oil Cooler Aftercooler Fig 9 4 23 9 14 Cabinet Air Filter 23 9 15 Panel Refitting 23 9 16 Electrical checks 23...

Страница 5: ...98 0DS England Web www hydrovane co uk www hydrovane compair com www CompAir com E mail sales compair com Telephone 01527 525522 Fax 01527 521140 1 5 Model Range This Handbook relates to all ACE HV11...

Страница 6: ......

Страница 7: ...he compressor s vent down cycle is complete Release any pressure contained in the aftercooler or associated pipework Check that the compressor pressure gauge reads zero Do not proceed until it does Ca...

Страница 8: ...y suspicion of aspiration into the lungs for example during vomiting admit to hospital immediately Pressure injection Obtain immediate medical attention even if injury appears minor Spillage Soak up w...

Страница 9: ...h air demand is needed usually a minimum of 60 minutes will be required Conditions or applications which prevent the compressor temperature stabilising between these parameters should be avoided Consu...

Страница 10: ...9 5 8 0 Maximum Air Line Pressure bar PU 8 5 or 10 5 8 5 REVS Delay Period secs Rt 60 8 bar 90 10bar 60 Run on Time to Stop secs St 10 Pressure Display Units PD 0 bar 1 psi 2 kpa Temperature Display U...

Страница 11: ...ans of transportation Pay particular attention to ensure stability to prevent the unit tilting over Lift the hypac or compressor and place it in the desired location Damage to mountings may occur if y...

Страница 12: ......

Страница 13: ...a moderate ambient temperature If temperatures frequently fall below 0 C consult your Hydrovane Distributor A different grade of oil may be required Compressor air intake and exhaust grills have capt...

Страница 14: ...CAUTIONS BEFORE STARTING COMPRESSOR Ensure that the compressor is filled with approved oil and that all plugs are fitted securely The cooling fan in the rear of the unit may be used as a visual aid to...

Страница 15: ...ompressors Hydrovane RS compressors may be operated efficiently in conjunction with other Hydrovane compressors fitted with automatic stop start control Adjust the RS minimum air line pressure to midw...

Страница 16: ......

Страница 17: ...load power reduction During offload run on time at minimum pressure the compressor will either stop with no air demand or return to onload running if more air is required Automatic Stop Start Mode Thi...

Страница 18: ...er J An emergency stop button X is located on the front controller panel For RS models the inverter drive H is mounted inside the starter compartment behind the starter panel door J The compressor air...

Страница 19: ...irst switched on the electronic controller Fig 7 2 displays all symbols and illuminates both green and red LED indicators for three seconds Fig 7 1 Fig 7 1 Controller Display The display then shows th...

Страница 20: ...S run on time sequence the compressor will stop Automatic restart will occur when system pressure falls to the minimum air line pressure set point 7 1 5 Starting Continuous Mode Press the green START...

Страница 21: ...er Remote start stop Filter differential pressure Normal operational mode Selected item locked as temporary default display Menu mode Page item locked adjustment inhibited Pressure set point indicatio...

Страница 22: ......

Страница 23: ...ENTER The next character flashes repeat as before and enter zero for characters two and three but enter 9 for the final character With all four characters set press either menu P01 to change parameter...

Страница 24: ...ure 7 0bar 8 0 9 0 10 0 Min Line pressure PL 7 0bar 8 0 9 0 10 0 Max Line pressure Pu 7 5bar 8 5 9 5 10 5 Servo 8 0bar 9 0 10 0 11 0 The minimum air line pressure may be adjusted from the 8 bar defaul...

Страница 25: ...arly serviced by an authorised Hydrovane Distributor 9 3 Servicing RS Servicing intervals and procedures are the same as specified for the standard fixed speed compressor of the same power kW rating T...

Страница 26: ...m the snap fit location pegs and lift clear of the compressor Check that the compressor pressure gauge reads zero 9 7 Oil Draining and Filter Replacement Fig 9 2 and Fig 9 3 WARNING AVOID UNNECESSARY...

Страница 27: ...to remove the rear panel Ease the rear panel away from the frame and lift it clear Vacuum up debris from the cooler and surrounding area behind the cabinet filter B All discarded items and waste oil m...

Страница 28: ...l change periods In higher ambient conditions using 4000 hour oil change periods HPO oil should not exceed 90 C If the oil is working above these temperatures the oil life will be significantly reduce...

Страница 29: ...es secure X X X X Check motor for damage X X X X Check motor for loose connections X X X X Check motor cables and earth X X X X Check motor for vibration X X X X Check flexible oil pipes X Check oil s...

Страница 30: ...ck motor for damage X X X Check motor for loose connections X X X Check motor cables and earth X X X Check motor for vibration X X X Check flexible oil pipes X Check oil seal for leakage X Check drive...

Страница 31: ...engineers We strongly advise that no attempt is made to access these structures continued safe operation may be impaired and or serious damage may occur 10 5 Fault Display Symbols General fault Emerg...

Страница 32: ...spheric pressure with the Controller pressure display set to zero Range calibration must be accurately applied to achieve correct performance and pressure related safety functions 10 10 Access Level C...

Страница 33: ......

Страница 34: ...ed in any form or by any means electronic mechanical photocopying recording or otherwise without the prior written permission of the Technical Publications Department CompAir UK Limited CompAir UK Lim...

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