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Page 7

HV BOILER

INSTALLATION & OPERATING INSTRUCTIONS

3.

Insofar as is practical, close all building doors and windows

and all doors between the space in which the appliances
remaining connected to the common venting system are
located and other  spaces of the building. Turn on cloths dryers
and any appliance not connected to the common venting
system. Turn on any exhaust fans, such as range hoods and
bathroom exhausts, so that they will operate at maximum
speed. Do  not operate a summer exhaust fan. Close fireplace
dampers.

Dans la mesure du possible, fermer toutes les portes et les
fenêtres du bâtiment et toutes les portes entre l’espace où les
appareils toujours raccordés du système d’évacuation sont
installés et les autres espaces du bâtiment.  Mettre en marche
les sécheuses, tous les appareils non raccordés au système
d’évacuation commun et tous les ventilateurs d’extraction
comme les hottes de cuisinère et les ventilateurs des salles
de bain. S’assurer que ces ventilateurs fonctionnent à la vitesse
maximale. Ne pas faire fonctionner les ventilateurs d’été.
Fermer les registres des cheminées.

4.

Place in operation the appliance being inspected. Follow

the  lighting instructions. Adjust the thermostat so the appliance
will operate continuously.

Mettre l’appareil inspecté en marche.  Suivre les instructions
d’allumage.  Régler le thermostat de façon que l’appareil
fonctionne de façon continue.

5.

Test for spillage at the draft hood relief opening after 5

minutes of main burner operation. Use the flame of a match or
candle, or smoke from a cigarette, cigar or pipe.

Faire fonctionner le brûleur principal pendant 5 min ensuite,
déterminer si le coupe-tirage déborde à l’ouverture de décharge.
Utiliser la flamme d’une allunette ou d’une chandelle ou la fumée
d’une cigarette, d’un cigare ou d’une pipe.

6.

After it has been determined that each appliance

remaining  connected to the common venting system properly
vents when tested as outlined above, return  doors, windows,
exhaust fans, fireplace dampers and any other gas-burning
appliance to their previous condition of use.

Une fois qu’il a été d éterminé, selon la métode indiquée ci-
dessus, que chaque appareil raccordé au système
d’évacuation est mis à l’air libre de façor adéquate.  Remettre
les portes et les fenêtres, les ventilateurs, les registres de
cheminées et les appareils au gaz à leur position originale.

7.

Any improper operation of the common venting system

should be corrected so the installation conforms with the
National Fuel Gas Code, ANSI Z223.1/NFPA 54. When resizing
any portion of the common venting system, the common
venting system should be resized to approach the minimum
size as  determined using the appropriate tables in Appendix
F in the National Fuel Gas Code, ANSI Z223.1/NFPA 54 and
or CSA B149 Installation Codes.

Tout mauvais fonctionnement du systéme d’évacu-tion commun
devrait étré corrigé de façor que l’installation soit conforme au
National Fue Gas Code, ANSI Z223.1/NFPA 54 et (ou) aux
codes d’in-stallation CSA-B149.  Si la grosseur d’une section
du système d’ évacuation doit étré modifiée, le système devrait
étré modifié pour respecter les valeurs minimales des tableaux
pertinents de l’appendice F du National Fuel Gas Code, ANSI
Z223.1/ NFPA 54 et (ou) des codes d’installation CSA-B149.

CHIMNEY VENTING

WARNING

This boiler must be vented in accordance

with Part 7, Venting of Equipment, of the latest edition
of the National Fuel Gas code, ANSI Z223.1/NFPA 54
and all applicable local building codes. In Canada,
follow CAN/CGA B149.1 or .2 Installation Codes.
Improper venting of this  appliance can result  in
excessive  levels  of carbon  monoxide which can result
in severe personal injury or death!

Chimney Inspection & Sizing

A HV series boiler can be vented into a masonry chimney, 

FIG.

NO. 4

, provided several conditions are met:

• a thorough inspection of the chimney must be performed.

• the chimney must have a vitreous tile lining that is clean,

properly constructed and properly sized.

• the chimney 

must not

 be located on an external wall or be

located in an unheated space unless the chimney is lined with
a corrosion resistant metal liner and a condensate trap is
installed.

• the boiler 

must not

 be connected to a flue used for a

fireplace, wood stove or other solid fuel device.

If possible the boiler and a gas fired hot water heater should
be connected to the same chimney flue. They must have their
own vent connector and enter the flue at least 

6 in

152 mm

apart. Consult the latest revision of the National Fuel Gas Code,
ANSI Z223.1 and follow all local codes to ensure that the
chimney is the proper size for the given installation.

WARNING: Failure to connect this boiler to the
chimney using vent pipe of the proper diameter, as
listed in Table 1, could cause carbon monoxide
poisoning leading to death!

Содержание HV-100

Страница 1: ...TED ACCORDING TO A S M E BOILER AND PRESSURE VESSEL CODE SECTION IV FOR MAXIMUM ALLOWABLE WORKING PRESSURE OF 50 PSI 345 kPa WATER NOTE TO INSTALLING CONTRACTOR READ THESE INSTRUCTIONS CAREFULLY THEY WILL SAVE YOU TIME IN ASSEMBLING BOILER PROPERLY INSTALLER THESE INSTRUCTIONS TO BE AFFIXED ADJACENT TO THE BOILER CONSUMER RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE PURPOSES 260 NORTH ELM STREET...

Страница 2: ...r Maintenance 20 Instructions to the Installer 21 Replacement Parts 22 Health Warnings 24 BEFORE YOU START WARNING This manual must be read and fully understood before installing operating or servicing this boiler Failure to follow these instructions could result in a fire or explosion causing extensive property damage personal injury or death These instructions cover the HV gas fired induced draf...

Страница 3: ...ate fresh air for combustion 3 Ensure that the floor is structurally sound and will support the weight of the boiler This boiler is designed for non combustible floors only A special base supplied by Hydrotherm must be used if the boiler is to be installed on a combustible floor Never install this boiler on carpeting 4 Do not install this boiler in a location that would subject any of the gas igni...

Страница 4: ... are squarely under the boiler base side panels Carfully slide the boiler and base into position Center the boiler from side to side and ensure that the back of the burner base side panels are flush with the back of the Special Base support channels Install the front grill supplied with the Special Base Complete the boiler installation in accordance with the instructions set forth in this manual C...

Страница 5: ...al Vent in mm in mm in mm in mm HV 50 107 8 276 27 16 62 4 102 4 102 HV 75 135 8 346 313 16 97 4 102 4 102 HV 100 163 8 416 53 16 132 4 102 4 102 HV 125 191 8 486 69 16 167 5 127 4 102 HV 150 217 8 556 715 16 202 5 127 4 102 GAS VALVE TEMP CONTROL JUNCTION BOX CONTROL CENTER INDUCER RELAY FRONT VIEW A 2 11 16 2 11 16 FLAME ROLL OUT SWITCH 6 1 2 B 6 3 4 13 1 4 27 5 8 5 5 8 13 1 2 11 1 2 30 GAS INLE...

Страница 6: ... for proper size and horizonal pitch and determine that there is no blockage or restriction leakage corrosion and other deficiencies which could cause an unsafe condition Inspecter de façon visuelle le système d évacu ation pour déterminer la grosser et l inclinaison horizontale qui conviennent et s assurer que le système est exempt d obstruction d étranglement de fruite de corrosion et autres déf...

Страница 7: ...s registres de cheminées et les appareils au gaz à leur position originale 7 Any improper operation of the common venting system should be corrected so the installation conforms with the National Fuel Gas Code ANSI Z223 1 NFPA 54 When resizing any portion of the common venting system the common venting system should be resized to approach the minimum size as determined using the appropriate tables...

Страница 8: ...passes through the roof In addition the vent pipe must be at least 2 ft 0 6 m higher than any portion of the building within a horizontal distance of 10 ft 3 m Single Wall Metal Vent HV boilers may be vented vertically using single wall metal vent pipe sized per Table 1 Galvanized sheet metal pipe must have a minimum wall thickness of 26 gauge In Canada pipe constructed of 025 in 0 63 mm thick alu...

Страница 9: ...from front to back and from side to side Use metal shims to level the boiler Never use combustible materials for shims CAUTION To prevent damage due to excessive conden sation one of the following piping options should be used OUTSIDE WALL THIMBLE VENT SYSTEM 8 BOILER 18 MIN 4 MIN HORIZONTAL VENTING Horizontal vent systems must be in compliance with UL 1738 for installations in the United States U...

Страница 10: ...ow has been reduced In most cases the standard pump packaged with the boiler has enough capacity to feed the baseboard distribution system and the bypass line FIG NO 6 Pump Away Bypass For systems that use a single circulator to pump away from the boiler the bypass should be installed on the discharge side of the circulator see FIG NO 7 Full temperature water supplies the baseboard distribution sy...

Страница 11: ...tly installed in the boiler The use of heat conductive grease Honeywell part 972545 in the immersion well is strongly recommended for fast and accurate temperature response Set this adjustable aquastat to make at no less than 130 F 54 C While this method can cause the circulator to cycle more frequently setting the aquastat s differential to the maximum 25 30 F will minimize short cycling SUPPLY R...

Страница 12: ...ly piping The manual shut off valve MUST be installed in the supply piping It should be approximately 5 ft 1 5 m above the floor Provide a sediment trap drip leg at the bottom of the vertical section of the gas supply pipe A ground joint union should be installed between the boiler gas controls and the supply piping Each of these items are needed to ensure long life and ease of servicing Always us...

Страница 13: ... 1 Canadian Electrical Code Part I if installed in Canada Install a separate 120 volt 15 amp circuit for the boiler A shut off switch should be located at the boiler The boilermust be grounded in accordance with the authority having jurisdiction or if none the latest edition of the National Electrical Code ANSI NFPA 70 Line voltage field wiring of controls and other devices must conform to the tem...

Страница 14: ...FIG NO 13 Fenwal Honeywell Hot Surface Ignition Page 14 ...

Страница 15: ...W 1 3 BK R8285D FIG NO 15 Multi Zone Diagram FIG NO 16 Multi Zone Diagram LINE VOLTAGE LOW VOLTAGE CIRCULATOR ZONE 1 R8230B ZONE 1 THERMOSTAT CIRCULATOR ZONE 2 R8230B ZONE 2 THERMOSTAT CIRCULATOR ZONE 3 R8230B ZONE 3 THERMOSTAT 1 PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED 2 AS MANY AS FOUR R8230B RELAYS MAY BE POWERED BY THE R8285A ADDITIONAL GROUPS OF 4 REQUIRE AN ADDITIONAL TRA...

Страница 16: ... information on previous page 2 Set the thermostat to lowest setting 3 Turn off all electric power to the appliance 4 This appliance is equipped with an ignition device which automatically lights the burner Do not try to light the burner by hand 5 Remove control access panel 6 Turn the gas control knob clockwise to the full OFF position on the White Rodgers 36E push the knob before turning it 7 Wa...

Страница 17: ...N utilisez pas cet appareil s il a été plongé dans l eau même partiellement Faites inspecter l appareil par un tecnicien qualifié et remplacez toute partie du système de contrôle et toute commande qui ont été plongés dans l eau 1 ARRÊTEZ Lisez les instructions de sécurité sur la portion supérieure de cette étiquette 2 Mette le thermostat à la température la plus basse 3 Coupez l alimentation élect...

Страница 18: ...olenoid should close with an audible noise The ignitor should glow and an attempt at ignition take place After unsuccessfully attempting to light the main burners the ignition module should lock out Open the manual shutoff valve in the gas supply line Reset the ignition control system by interrupting then restoring electrical power to the boiler A normal ignition sequence should take place BOILER ...

Страница 19: ...HECKING ADJUSTMENT Gas Pressure Adjustment Natural Gas Optimum results are obtained when the boiler is operated at its full input rating with 3 5 in 89 mm WC of manifold pressure The manifold pressure should not be more that 5 off this value The gas valve pressure regulator has been preset at the factory If adjustment is necessary the following steps must be followed 1 Attach a manometer to the pr...

Страница 20: ...re to properly inspect the vent system on a regular basis may leave problems undetected that can result in excessive levels of carbon monoxide which can cause severe personal injury or death BOILER MAINTENANCE WARNING The ceramic combustion chamber in the burner box and its gasket contain crystalline silica Wear a tightly fitted dust mask when servicing the burner and gently handle the burner and ...

Страница 21: ...E INSTALLER The installer must give this copy of the INSTALLATION AND OPERATING INSTRUCTIONS to the boiler owner and make sure that the owner or operator has a basic understanding of the following 1 The lighting instructions the type of ignition system installed and how it operates 2 What the labels on the boiler say 3 How to start up and shut off the boiler 4 How to turn the gas and electrical po...

Страница 22: ... Sections Ref Name of Part Part No HV 50 HV 75 HV 100 HV 125 HV 150 1 Top Rear Inner Front and Front Panels BM 8796 1 BM 8797 1 BM 8798 1 BM 8799 1 BM 8800 1 2 Left Side Panel BM 8749 1 1 1 1 1 3 Right Side Panel BM 8750 1 1 1 1 1 4 Floor Pan BM 8826 1 BM 8827 1 BM 8828 1 BM 8829 1 BM 8830 1 ...

Страница 23: ...1 14 High Limit L4080B 1253 BM 8782 1 1 1 1 1 15 Control Center R8285D 1026 BM 8783 1 1 1 1 1 16 Roll Out Switch 262 deg F 404257A BM 8784 1 1 1 1 1 17 Pressure Switch Set 0 45 W C BM 8810 1 1 Pressure Switch Set 0 51 W C BM 8811 1 Pressure Switch Set 0 58 W C BM 8812 1 Pressure Switch Set 0 65 W C BM 8813 1 18 Pressure Relief Valve 30 psi 22 1203 1 1 1 1 1 19 Temp Pressure Gauge 20 1019 1 1 1 1 1...

Страница 24: ...es coming out around the appliance Yellow colored flames in the appliance Stale or smelly air The presence of soot or carbon in or around the appliance Very high unexplained humidity inside the building If any of the symptoms CO poisoning occur or if any of the signs of carbon monoxide are present vacate the premises imme diately and contact a qualfied heating service company the gas company or th...

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