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11

RACK SYSTEM - SYSTEM ASSEMBLY AND ACTIVATION PROCEDURES

PREPARATION – INSPECT ALL PARTS

NOTE:  

Read Assembly and Installation instructions on this 

page and UVBB System Installation and Activation 

Procedures on Pages 8-9 before assembling Rack 

System

.

† Per UV Control Module as specified for applicable configuration.

NOTE: 

 

 See Page 10 for UVBB detailed parts breakdown. 

Refer to the label affixed to the UVBB mounting 

bracket to identify housing units to be installed on 

rack.

*Filters Sold Separately.

RACK ASSEMBLY

NOTE:

 

Items in this section refer to Figure 4.

CAUTION: 

   Maximum load for the Rack System is 750 lbs. (340 

kg). This system is designed for indoor use only.

NOTE:

 

 Each UVBB-1 housing assembly can process up 

to 15 gpm (57 L/min). Up to four assemblies may 

be installed on the Rack System. Four housing 

assemblies may be plumbed in parallel (See Figure 6) 

to obtain a maximum flow of 60 gpm (227 L/min).

NOTE: 

 

 Each attachment point requires a Bolt (Item 8), two 

Flat Washers (Item 7), and a Nut (Item 6).

1.  Attach the Feet (Item 1) to the bottom of each Leg (Item 2).

 

NOTE:

 

 Snug, but do not tighten the bolts and nuts connecting 

the legs and top to the Corner Braces (Item 4) until 

assembly has been squared.

2. Attach two corner braces to the upper end of each leg.

3. Attach the Leg Brace (Item 3) to the back of each leg.

4. Attach the Top (Item 5) to the corner braces.

5.  Square top to the legs. Tighten all 16 nuts securing corner braces. 

INSTALL UV SYSTEM TO RACK

NOTE:

 

Items in this section refer to Figure 5

NOTE:

 

 Figures 5 and 6 provide examples of configurations 

that may be applied to your UV system. These 

configurations are not intended as a representation of 

a specific system to be installed. 

1.  Determine location for installation of the Rack System with 

housing assemblies. Three requirements for consideration are: 

access to cold water line, access to power, and proper inlet/outlet 

connection for each housing assembly.

NOTE:

 

 Each UV control module has its own cord. A power 

strip may be required if multiple UV control modules 

are installed on Rack System.

2.  Install the Rack System. Unit may be attached to surface or left 

freestanding.

3.  Secure each Mounting Adapter Plate (Item 11) and UV head to 

Rack System with Lag Bolts (Item 10) and Flat Washers (Item 9).

NOTE:

 

 To install a system in “SERIES” as shown in Figure 

5, connect all heads together with nipples prior to 

installing heads on Rack System.

4.  Plumb heads for specific configuration using proper fittings and 

thread sealing tape.

NOTE:

 

 See Pages 8-9 for UVBB Assembly and Activation 

Procedures to complete installation.

 Figure 4 

Rack Components and Location

Parts List - UVBB Series

Item

Description

Quantity

1

Feet (18” / 46cm deep)

2

2

Legs (42” / 107cm high)

2

3

Leg Brace (34-1/4” / 87cm wide)

1

4

Corner Braces 

4

5

Top (34-1/4” / 87cm wide)

1

6

Lock Nut, 1/4 – 20 

22

7

Flat Washer, 1/4" 

44

8

Hex Bolt, 1/4 – 20 x 1”

22

9

Flat Washer, 5/16”

16

10

Lag Bolt, 5/16 x 1–1/4"

16

11

Mounting Adapter Plate

1†

12

Screw, 6/32 x 3/8”

4†

13

Kit, Sleeve, Screw, Washer #92620

1

Содержание Aqua Flo ADDON Series

Страница 1: ...INSTALLATION MANUAL OWNER S GUIDE ULTRAVIOLET WATER TREATMENT SYSTEMS UVB SERIES UV20 SERIES UVBB SERIES RACK SYSTEM UV1 SERIES ADDON SERIES 36103017 Rev 07 16...

Страница 2: ......

Страница 3: ...________________ 8 INSTALL ULTRAVIOLET LIGHT AND FILTERS______________________________________________ 8 9 ACTIVATE SYSTEM___________________________________________________________________ 9 SERVICE...

Страница 4: ...and create active sites where pollutants can be collected by adsorption These new sites dramatically increase the total surface area and capacity of each granule WHAT IS ADSORPTION Adsorption is the p...

Страница 5: ...quartz sleeve UV Lamp Replacement Lamps must be changed every twelve months While UV lamps rarely burn out they do lose their disinfection power Use only UV UV lamps as they are specifically designed...

Страница 6: ...V system to service the sumps and UV lamp without removing the UV system The minimum space is UVB 11 above and below UV20 UVBB 20 above and below UV1 10 above and below ADDON 10 or 20 above by model 4...

Страница 7: ...ing Item 15 resistance will be felt Remove protective bag from quartz sleeve 5 Remove EPCB Carbon Filter Item 3 and EPCB Sleeve Item 24 from sump and set aside 6 For UVB2 and UVB3 Models only Remove S...

Страница 8: ...outlet If the LED Indicator Item 8 does not light up within one minute verify UV lamp is securely plugged into UV control module and safety plunger rod is in place see Note in Step 9 above It is norma...

Страница 9: ...2800031 15 O Ring Quartz Sleeve Standard 34202021 16 Lamp UV 11 36002017 17 Sleeve Quartz 11 w O Rings 36003034 18 Rod Safety Plunger 22401015 19 Spacer Bushing 10 20 22401016 20 Head Filter 3 4 10 20...

Страница 10: ...tion 4 Insert quartz sleeve into the UV head As quartz sleeve passes the O Ring Item 15 resistance will be felt Remove protective bag from quartz sleeve 5 For UV20 2 and UV20 3 Models only Remove Sump...

Страница 11: ...the LED Indicator Item 8 does not light up within one minute verify UV lamp is securely plugged into UV control module and safety plunger rod is in place see Note in Step 8 above It is normal for the...

Страница 12: ...1 14 Washer 14 Nylon 32800031 15 O Ring Quartz Sleeve Standard 34202021 16 Lamp UV 20 36002018 17 Sleeve Quartz 20 with O Rings 36003035 18 Rod Safety Plunger 22401015 19 Spacer Bushing 10 20 22401016...

Страница 13: ...from quartz sleeve NOTE Wipe all fingerprints and excessive lubricant from quartz sleeve with isopropyl alcohol 6 For UVBB 2 and UVBB 3 Models only Remove Sump Item 1 from Filter Head Item 20 Remove F...

Страница 14: ...When an ultraviolet water treatment system is unused for several hours water within system could become warm This is a normal condition To cool the water dispense water from system NOTE System is now...

Страница 15: ...trol BB 44302403 11 Screw 6 32 x 3 8 32701063 12 Screw 14 x 1 32701060 13 Screw 5 16 x 1 1 4 32701074 14 Washer 5 16 32800029 15 O Ring Quartz Sleeve BB 34202022 16 Lamp UV 20 36002018 17 Sleeve Quart...

Страница 16: ...6 nuts securing corner braces INSTALL UV SYSTEM TO RACK NOTE Items in this section refer to Figure 5 NOTE Figures 5 and 6 provide examples of configurations that may be applied to your UV system These...

Страница 17: ...stem Configuration and Component Parts Initial Installation DATE INSTALLED SYSTEM OUTPUT RATING LPM GPM CONFIGURATION SERIES SERIES TO PARALLEL PARALLEL PARALLEL TO SERIES MODULE 1 TYPE UV PART NUMBER...

Страница 18: ...r pin socket that is connected to the UV Control Item 11 8 Carefully insert the UV lamp through mounting bracket into the quartz sleeve as far as possible NOTE End of UV lamp will touch bottom of quar...

Страница 19: ...rol with Finish Cap 40200080 12 Bushing Spacer 10 SL 22401017 13 Cap Finish c w Control 14 Sleeve Quartz 10 with O Rings 36003033 15 Sleeve Teflon 30120506 16 O Ring Quartz Sleeve UV1 34202020 17 Lamp...

Страница 20: ...they will over tighten and may damage sump Take care not to cut or pinch Addon Sump Gasket Item 2 1 For ADDON 1GPM Model Only Remove Collar Item 15 from UV Head Item 5 NOTE Wipe all fingerprints and...

Страница 21: ...f UV lamp shortens lamp life and UV lamp requires a warm up period of 1 2 minutes 2 Turn on water supply and check for leaks If there are leakages in the quick connect fittings check for the O ring pl...

Страница 22: ...p 40200080 11 Retainer O Ring Cap Finish c w Control 22401012 12 Sleeve Quartz 10 with O Rings 13 Sleeve Quartz 11 with O Rings 36003034 13A Sleeve Quartz 20 with O Rings 36003035 14 Tube Delivery 1gp...

Страница 23: ...nents 11 Place a small amount of silicone based O ring lubricant on the filter sump O ring Install the O ring into the filter sump groove DISINFECTION PROCEDURE CAUTION WEAR SAFETY GLASSES AND SANITAR...

Страница 24: ...V head Do not get the UV control module or connectors wet 3 Remove sump from UV head and set aside CAUTION Do not touch quartz sleeve or UV lamp with bare hands Fingerprints will reduce the effectiven...

Страница 25: ...packet on the outside of the open end of the quartz sleeve only on the area that will engage with the O ring CAUTION Apply even pressure to push the quartz sleeve into the UV head To avoid breakage m...

Страница 26: ...VE FOR PRODUCT AND COMPONENTS DESCRIBED IN THIS LIMITED WARRANTY As a manufacturer we do not know the characteristics of your water supply The quality of water supplies may vary seasonally or over a p...

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