Hydromatic SPD100H Скачать руководство пользователя страница 5

5

Pump
Servicing

5. On single phase (1ø) units,

check capacitor (#28) using
ohmmeter.  With ohmmeter
scale set at R x 1000, attach
meter leads to capacitor. The
meter needle should go to zero
and come back slowly. If it
does not, the capacitor should
be replaced.

6. To check motor stator, remove

power cord leads from 
terminal bushings on top of
motor (1ø only; 3ø remove
wire nuts). If stator is visibly
burned, motor assembly must
be replaced.

7.

Ground check

on stator should

be performed using ohmmeter
with scale set at R x 100 and
checking meter by putting
both meter leads together and
adjusting the needle knob until
meter reads zero. If meter 
cannot be adjusted to zero, it
will indicate that batteries in
meter must be replaced.
Always make this test with the
meter when scale pointer is set
to a new scale before making
any checks on the motor.

Now connect one meter lead 
to one terminal of stator and
touch and other meter lead to
motor stator shell. If needle on
ohmmeter goes completely to
zero, the motor probably has 
a wire touching the stator 
at some point and the motor
assembly will have to 
be replaced.

8.

Winding resistance test 

should

be performed if the ground test
is satisfactory. Use ohmmeter
with scale pointer set on R x 1
scale. On this scale, meter
reads directly on ohms.
Always check the meter with

leads together as described
above under Ground Check
test before making a reading of
the winding.

Connect one motor lead to the
white wire terminal and the
other meter lead to the black
wire terminal. This reading is
for the main winding. If the
readings obtained do not agree
with those given below, the
stator is defective and the motor
assembly must be replaced.

Reconnect the wires as they
were removed.

9. For three phase pumps, remove

the power cord assembly (#22)
by cutting the butt connection
and wire nuts (#32) and
remove the power cord from
the pump.

10.Twist the three leads of one

end of the power cord together. 
Then at the other end, with an
ohmmeter, check any two
leads. Also check the third lead
with either of the first two. If a
zero reading is indicated for
any wire, the wire is broken
and a new power cord assembly
must be ordered.

11. If the winding is grounded,

remove the pipe plug in the top
of the pump and drain the oil
into a clear container. A milky
appearance to the oil will 
indicate that water has entered
through worn or damaged
seals or O-rings. If this is the
case, the mechanical seals 
and all O-rings will have to 
be replaced.

Seal Housing

The pump is equipped with two
mechanical seals mounted in 

tandem. The lower seal (#14) and
the upper seal (#5) consist of a
ceramic stationary seat and a 
carbon rotating ring.

As noted, if water is detected in 
the motor housing, inspect the 
power cord connection, pipe plug
connections, O-rings, the motor
housing itself, and the two 
mechanical seals.

There are two quarts of oil in 
the motor housing. This is a
paraffinic SE-40 process oil. 
The same oil is used in the seal
housing (#20) between the two
mechanical seals. To check the
seals, remove the lower housing
pipe plug (#8) and pour the oil out
into a clean, preferably glass,
container. Look for the milky
color as noted previously.

If the oil is clear, the lower seal 
is still good. If this seal is 
damaged, water will seep in 
and continue to stain the oil,
changing it from clear, to slightly 
discolored, to cloudy, and finally
to a milky white.

Except for very rare instances, the
motor will continue to be protected
by the upper mechanical seal.

Lower Seal

If water is found in the seal 
chamber, the lower seal must be
replaced.  Separate the volute by
removing the three cap screws
(#9) holding the base (#12) to the
upper volute.

Insert a large screwdriver in 
the slotted pump shaft and strike
the impeller sharply with a plastic 
or rubber headed hammer. The
impeller should spin free. The
impeller holds the rotation carbon
ring of the lower mechanical seal
against the stationary ceramic
seat by compressing a stainless
steel spring.

When the impeller is removed,
the spring will relax, allowing the 

RESISTANCE

SPD50H

SPD100H

1ø Start 1ø Main 3ø Bal. 1ø Start 1ø Main 3ø Bal.

115V

6.53

1.90

230V

6.53

3.80

5.06

3.06

9.7

460V

9.7

Содержание SPD100H

Страница 1: ...ffluent Pump SPD50H 100H NOTE To the installer Please make sure you provide this manual to the owner of the pumping equipment or to the responsible party who maintains the system Pump Installation and Service Manual ...

Страница 2: ... Pump Warning 7 For proper automatic operation make sure the pump power cord is plugged into the piggyback receptacle on the diaphragm switch cord 8 Connect to separate electrical circuit taken directly from main switch 9 Use steel or plastic pipe for all connecting lines between pump and sewer outlet Note Some city regulations do not allow installing a pump with plastic pipe Check local regulatio...

Страница 3: ...n three phase pumps by reversing any two line leads No rotation check is necessary on single phase pumps 8 Closed discharge gate valve 9 Plugged impeller or pipeline 10 Discharge head may be too high Check elevation against design point of pump 11 Floats not hanging free in the sump 12 Malfunctioning floats Disconnect power supply Checking Power Cord To be sure wires are not burned off or broken i...

Страница 4: ...4 SPD100H SPD50H ...

Страница 5: ...er check any two leads Also check the third lead with either of the first two If a zero reading is indicated for any wire the wire is broken and a new power cord assembly must be ordered 11 If the winding is grounded remove the pipe plug in the top of the pump and drain the oil into a clear container A milky appearance to the oil will indicate that water has entered through worn or damaged seals o...

Страница 6: ...e 7 and secure with four hex head screws 4 12 To replace the power cord 22 on single phase pumps as determined on page 5 first slip the stator lead wires through the holes in the wire seal assembly Coat the cord grip threads with pipe dope or apply Teflon tape and screw the new power cord assembly into the motor housing Referring to wiring diagrams in this manual secure wires together Do not tape ...

Страница 7: ...ill seal chamber to 1 from top Replace plug 8 and stand pump up 14 Connect power cord wires to terminals in panel or connect power source and check pump running Motor should run smoothly and be free of vibration leaks fill the motor and seal housing with high grade transformer oil such as Sohio Factopure SE40 or equivalent to at least one inch below top of housing Do not fill the motor housing com...

Страница 8: ...by plugging and unplugging cord Check vent hole in pump case for plugging 2 Pump head may be too high Pump cannot deliver water over SPD50H 50 or SPD100H 64 vertical Horizontal distance does not affect pumping except loss due to friction 3 Inlet in pump base may be clogged Remove pump and clean out openings 4 Impeller or volute openings may be plugged or partially plugged Remove pump and clean per...

Страница 9: ..._____________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ __________...

Страница 10: ... NPT 1 7 202 005 2 Volute Case 1 9 176 005 1 Screw Hex Hd 6 10 156 052 1 Washer 1 11 370 000 2 Impeller SPD100 1 11 8155 000 2 Impeller SPD50 1 12 404 002 2 Suction Bottom 1 13 Locktite Sealant 14 14525A010 Shaft Seal 1 15 6000 056 1 Wire Terminal Assembly 1 16 324 001 1 Gasket 1 17 19103A052 Screw Hex Hd 2 18 208 000 2 Discharge Flange 1 19 77 003 1 O Ring 2 20 12596 001 2 Housing Seal Bearing 1 ...

Страница 11: ...4 001 1 Gasket 1 17 19103A052 19103A052 Screw Hex Hd 2 18 208 000 2 208 000 2 Discharge Flange 1 19 77 003 1 77 003 1 O Ring 2 20 12596 001 2 12596 000 2 Housing Seal Bearing 1 22 13216 000 5 n a Power Cord Assembly 10 w plug 115V 1 22 13216 001 5 n a Power Cord Assembly 20 w plug 115V 1 22 13216 002 5 13216 022 5 Power Cord Assembly 20 w plug 230V 1 22 11644 006 5 n a Power Cord Assembly 10 w S F...

Страница 12: ...disposition Any transportation charges involved in such disposition shall be for the Buyer s account The Buyer s exclusive and sole remedy on account or in respect of the furnishing of material that does not conform to this contract or to this written warranty shall be to secure replacement thereof as aforesaid Hydromatic shall not in any event be liable for the cost of any labor expended on any s...

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