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 OPERATING INSTRUCTIONS

7

WASHING OPERATION &

TECHNIQUES

When washing always start from the bottom up, and do

the final rinse from the top down.  This will keep the water from

streaking the surfaces that are being cleaned.  When applying

chemicals, it is also best to start from the bottom and work up.

In areas where there is no grease or oil present, and the

dirt is loose, cold water will be sufficient. When it comes to

grease, oil, and hard to clean dirt, hot water and/or chemicals

can make the job easier, and speed up the cleaning process.

For applications that require even more heat and where water

use/runoff must be minimized, switch to the steam mode (if

equipped) and adjust the thermostat for up to 250º steam.

For general washing use a broad pattern spray nozzle

such as the 40 degree nozzle. Rinsing and delicate surface

washing is best performed by backing away from the surface

and using the broad spray nozzle.  In areas where the cleaning

is more difficult and in smaller areas such as cracks and holes

use the narrow spray nozzles, 0 or 15 degree.

Chemicals can be applied in a couple of different ways. One

way is with a hand spray pump.  The other is with the chemical

system on the equipment; either down stream or high pressure

depending on the system you have. When using the high

pressure (pump inlet) chemical system do not use any caustic

chemical as this may cause damage to the pump.  For very

harsh chemicals it is best to use the hand sprayer.  First wet

the surface and wash off heavy debris.  Test the surface to be

sure the chemical won't harm it.  Then apply the chemical & let

work for a couple of minutes for them to take affect before

rinsing. Do not allow chemicals to dry on the surface.

When rinsing off the chemicals always start from the top

down.  When finished using the chemical be sure to rinse out

the chemical line and valve with fresh water to prevent
clogging.

SHUT DOWN:

1. Turn Burner switch to the off position.

2. Rinse and close Chemical Valve. Turn off Chemical Solenoid

Switch if equipped.

3. Squeeze the trigger on the Spray Gun until the water

becomes cool..

4. TURN MOTOR SWITCH OFF with the appropriate con-

trols.

5. Turn off water supply.

6. Squeeze trigger to release any trapped pressure in dis-

charge hose.

7. Turn gas valve off  when not in use for an extended period.

8. DISCONNECT & STORE  HOSES.

9. WINTERIZE: If not used in the winter, store in heated

space or antifreeze the unit.  Run the machine until the float

tank is near empty, fill with a 50% mix of water and anti-

freeze and run until antifreeze appears at the high pressure

outlet.  If unit is equipped with a blowout valve, it may be

blown out with compressed air in addition to using anti-

freeze solution. On direct feed units (no float tank), use a 5'

garden hose to draw the antifreeze mix from a bucket or

blow out the unit with compressed air until only air and no

water comes out of the discharge.

HN SERIES OPERATING

CONDITIONS

Heat rise will vary depending on inlet water temperature and

environmental conditions. Natural gas burners are preset from

the factory for an inlet water temperature of 60-70 degree F and

approximately 4" of water column natural gas pressure on the

outlet 

of the gas valve for a 140 degree F heat rise. If the water

inlet temperature is 20 degree  F colder than the factory setting

the heat rise will be approximately 6% less. Adjustments can

be made to the gas valve outlet pressure by a qualified gas

technician to increase the outlet gas pressure to 5" water

column with the use of a manometer to gain higher heat rise

and compensate for colder water inlet conditions if they

persist year round.

Inlet

 gas pressure when measured while the burner is on with

a manometer placed right before the gas valve, needs to be

between 6 and 7" of water column natural gas pressure and

properly sized gas supply piping is required to achieve full

factory rated heat rise. 

(See "INSTALLATION GUIDELINES"

include with this manual)

HL SERIES OPERATION

1. Connect power cord/GFCI  to power supply.

2. Select spray nozzle, connect to spray wand and lock back

collar on quick connect.

3. Connect water supply garden hose (Minimum 35 PSI

required) turn water on.

4. Move L.P. tank off unit and away 10 feet. Open valve.

5. Turn pump switch on and pull trigger:  Turn switch to burner

position and adjust thermostat for hot water cleaning.

6. For soap application: insert black soap nozzle in wand & pull

trigger to start soap flow.

7. To shut off unit, turn off burner/pilot switch. Close the

propane tank valve, pull trigger on gun  until water is cool.

   SHUT OFF BOTH SWITCHES WHEN UNATTENDED OR

WHEN REFUELING. UNIT MAY START AT ANY TIME.

Warning:

 Cool down burner before shutting off pump

when in the steam or heating mode.

Содержание HN SERIES

Страница 1: ...ive Redlands CA USA 92374 PH 909 799 9222 FAX 909 799 9888 Website www hydroteksystems com 2003 Hydro Tek Systems Inc 8 2004 OPERATION MAINTENANCE MANUAL IMPORTANT READBEFOREOPERATING HIGH PRESSURE WASHERS NATURAL GAS PROPANE HN SERIES NATURAL GAS HEAT LINK SERIES ...

Страница 2: ...jection System inlet downstream injection Water Supply direct Heating System 9 Coil Heat Exchanger System temperature flow switch controls lights Natural Gas Burner Pressure Delivery System 10 11 Discharge Hose Gun Wand Assembly trigger gun wand quick coupler Nozzles spray nozzles and steam nozzle Accessories wet sandblaster turbo nozzle hoses and reels wands injectors 12 TROUBLE SHOOTING GUIDE 13...

Страница 3: ... is subject to the exclusions shown below Any parts replaced under this warranty will resume the remainder of the parts warranty period This Warranty does not apply to and Hydro Tek is not responsible for 1 Normal wear items such as Unloader Valves Discharge Hoses Guns Wands Nozzles Quick Couplers Brushes Filters Belts Seals O rings and Packings 2 Labor charges or costs related to the removal of t...

Страница 4: ... WARRANTY This supersedes any and all previous warranty statements for products purchased after June 1 2001 Hydro Tek is not liable for indirect incidental or consequential damages including but not limited to Thecostofsubstituteequipment lossofrevenue pecuniaryexpense or loss or any damages whatsoever arising out of the use or inability to use a Hydro Tek product Hydro Tek disclaims all implied w...

Страница 5: ...oved from the pallet To reduce risk of serious injury always block load mechanism in place beforeworking 3 CONNECTHOSEANDGUNASSEMBLY 4 CONNECTTHEWATERSUPPLY TURNWATERON Maintain an adequate supply of water using a I D steel pipe with a pressure between 25 and 60 PSI Burner power switches should be off before starting Do not run dry for longer than one minute 5 NATURALGAS PROPANEGAS Connectgassuppl...

Страница 6: ...Turn gas valve off when not in use for an extended period 8 DISCONNECT STORE HOSES 9 WINTERIZE If not used in the winter store in heated space or antifreeze the unit Run the machine until the float tank is near empty fill with a 50 mix of water and anti freeze and run until antifreeze appears at the high pressure outlet If unit is equipped with a blowout valve it may be blown out with compressed a...

Страница 7: ...ighpressure manifold Thecrankcaseoilwindowshouldbe checkedforoillevelandclarityandthepumpforoilor waterleaksbeforeeachuse Thesightwindowis locatedattherear oppositethehead ofthepumpand shouldbefilledtothemiddlewithPumpOil available atyourHydroTekdealer Iftheoil becomesmilkyin color moistureisenteringthecrankcase Changetheoil andcontactyourauthorizedHydroTekdealerifthe problempersists Toincreasepum...

Страница 8: ...supplyofwater DIRECTWATERFEED Maintainaninletwaterpres sure between 25 PSI and 60 PSI using a I D hose InstallabackflowpreventeronyoursupplyhoseifState orLocalordinancesrequireit Installawaterregulatorif yourwaterpressureexceeds60PSI FLOATTANKWATERFEED Afloattankisusually usedtoregulatetheincomingwatersupplytothepumpand introduce chemicals into the inlet of the pump The float tank and filter locat...

Страница 9: ...ose to extendthehoselife WARNING Hydro Tek hot water machines re quire special 250º Rated hose to operate in the steam mode Ifthehoseisnotreplacedwhenwornorifitisnot replacedbyaHydroTekoriginalequipmenthose itmay burstandseriousinjuryandburnscouldresult QUICKCOUPLERS Thequickcouplersonthehigh pressurehoseandspraynozzlemake iteasytochangenozzlesorhoses Whenconnectinghosesornozzles be certain that t...

Страница 10: ...r on the spray gun is squeezed Never connectthespraynozzledirectlytothetriggergunwithout awandorinjurycouldresult Neverplacehandsorfingers overthenozzletip The nozzles generally come in three different spray angles 0º 15º and 40º The different spray angles of a givensizeofnozzledonotchangetheoutputpressureofthe machine justtheimpactforceandsurfacecoverageofthe waterspray The0ºnozzlespraysastraight...

Страница 11: ...enozzlecanbeusedupto170ºF HOSESANDHOSEREELS The high pressure discharge hose canbeextendedbyconnectingaddi tionalhoselengthsbymeansoftwist couplers Hoseextensionsgenerallycomein50and100 footlengths Specifymaximumpressureandtemperature ofyourmachinewhenordering Pressurelossforaddi tionalhoselengthisminimal WARNING If your unit is equipped with 250º steamoption onlyuse250ºratedhose Lowpressureinletg...

Страница 12: ...worn or improperly adjusted Air leak in inlet plumbing Inadequate incoming water supply Stuck inlet or discharge valves Restricted inlet or air entering the inlet plumbing on the pump Leaking H P seals Leaking L P seals Broken or worn bearing or connecting rod in crankcase Loose drain plug or damaged seal The most recurring probable cause is listed first Repairs should be made only by a qualified ...

Страница 13: ...in gas valve Replace valve Do not attempt to repair or clean out Replace module Do not attempt to repair Pilot will not light burner will not fire Pilot lights but burner will not fire Burner fires but goes out NG or LP odor is present WARNING Check all NG connections with soap solution before operation Discharge water temperature too high Discharge water temperature not reaching maximum operating...

Страница 14: ...SERVICE RECORD 15 SERVICE RECORD MODEL _____________________ SERIAL ____________________ Date of Service Mo Day Year Number of Run Hrs Since Last Service Service Performed ...

Страница 15: ...eanWaterScreen Filter Weekly CleanFloat SupplyTank Every6months ReplaceHPHose Annually Belts Tighten 6 months more often if required Check Replace Annually MAINTENANCE INFORMATION DESCRIPTION OIL TYPE CAPACITY Pump General Non detergent SAE 30w 34 41oz Pump AR Non Detergent SAE 30w 10 41oz axial pumps no change req Pump Cat Cat Hydraulic non detergent 10w 40 ISO 68 11 25oz PREVENTATIVE MAINTENANCE...

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