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burner.    The  generator  output  voltage  must  be 
between  110  to  130  Volts,  (or  between  59  to  63 
Hz.),  when  the  unit  is  under  full  load.    If  the 
generator voltage falls out of this   range, the RPM 
of  the  engine  will  need  to  be  adjusted  to  proper 
speed.    If  the  engine  cannot  maintain  the  proper 
RPM, do not use the burner or any power from the 
generator until the engine is repaired. 
An  AUXILIARY  OUTLET  is  available  on  some  SC 
or  SCU  Series  machines  for  running  wastewater 
recovery  systems,  light,  or  other  accessories  off  of 
the  generator.    A  maximum  of  1500  watts  of  115v 
power  is  available  when  the  burner  is  on  or  2000 
watts when it is off.  A switch/circuit breaker located 
on  the  control  panel  will  need  to  be  reset  if  the 
circuit  is  overloaded.    Use  of  a  ground  fault 
interrupter  is  recommended  when  plugging  in 
accessories or lights to the auxiliary voltage outlet. 
To extend generator life, make sure the burner and 
all auxiliary power is off when the engine is started 
or stopped.  Keep generator dry.  
 

PUMPING SYSTEM: 

PUMP:    The  pump  is  a  positive 
displacement, oil bath crankcase, 
and  triplex  plunger  type.    It 
contains  3  plungers,  which  move 
forward  and  backward  in  a 

cylinder  to  propel  water  past  3  inlet  valves  and  3 
discharge valves into a high-pressure manifold. The 
crank  case  oil  window  should  be  checked  for  oil 
level and clarity and the pump for oil or water leaks 
before  each  use.    The  sight  window  is  located  at 
the  rear  (opposite  the  head)  of  the  pump  and 
should  be  filled  to  the  red  dot  with  non-detergent 
30w  pump  oil,  available  at  your  Hydro  Tek  dealer.  
If  the  oil  becomes  milky  in  color,  moisture  is 
entering the crankcase.  Change the oil and contact 
your  authorized  Hydro  Tek  dealer  if  the  problem 
persists. 
Keeping  filters  clean  and  checking  for  air  in  pump 
feed  lines  can  prevent  cavitation  and  increase 
pump  life.    Do  not  run  pump  in  the  bypass  mode 
(pump running with the trigger gun off), for a period 
of  more  than  5  minutes  or  the  pump  will  begin  to 
overheat  (maximum  water  temperature  is  145°F).  
Do  not  run  pump  dry.    Protect  from  freezing.    Do 
not run a frozen pump until it is completely thawed. 

 
UNLOADER  AND  PRESSURE  RELIEF 
VALVE:    The  unloader  valve  is  preset  at 
the  factory  to  govern  the  proper  output 
pressure  of  your  machine.    It  will  release 
the pressure of the pump back into the inlet 
if  the  trigger  on  the  spray  gun  is  released.  

NEVER  increase  the  set  pressure  on  the  unloader 
to exceed the specifications for your machine.   
 

All  hot  water  machines  are 
equipped 

with 

SAFETY 

PRESSURE  RELIEF  VALVE.    In 

the  unlikely  event  that  your  unloader  fails,  or  if  the 
burner  overheats  and  builds  excessive  pressure, 
the  pressure  relief  valve will  vent  the  pressure into 
the atmosphere.  If this occurs, turn off the machine 
and have it checked by an authorized dealer.  The 
pressure relief valve will automatically reset itself. 
 
BURST  DISC  TECHNOLOGY:    This  additional 
safety  feature  functions to  protect  the  coil from  the 
heating  system  and  high  system  spikes  of 
pressure.  If  this  component  ruptures,  you  should 
take  the  machine  in  to  an  authorized  Hydro  Tek 
dealer.  Do not plug off and continue to run. 
 
CHEMICAL  INJECTION  SYSTEM:    With  an  inlet 
chemical  injection  system,  the  chemicals  are 
introduced  at  the  inlet  of  the  pump  and  controlled 
with  a  chemical  metering  valve.    The  pump  is  fed 
by  a  float  tank  to  create  a  light  vacuum,  not  to 
exceed negative 3psi, which draws up the chemical 
into  the  inlet  manifold  of  the  pump,  mixes  it  with 
water,  and  sprays  it  out  of  the  nozzle  under  high 
pressure. 
Open the chemical valve only when the pickup tube 
is submersed in a solution or air will enter the pump 
causing the pump to lose pressure and run rough. 
Do not use highly corrosive detergents or acid type 
cleaners,  and  be  sure  to  rinse  and  close  the 
chemical  valve  after  each  use  or  the  chemical  line 
and  check  valve  may  become  obstructed.  
Chemicals  should  be  between  5-9  PH.    Consult 
Hydro  Tek  for  chemical  compatibility.    Chemical 
abuse is not covered under warranty. 
 
An 

optional 

DOWNSTREAM 

INJECTOR 

is 

available  if  harsh  chemicals 
need  to  be  applied.    The 
downstream  injector  will  apply 
chemicals  only  at  low  pressure, 
by  installing  black  soap  nozzle 
or  opening  spray  wand  valve  if 
equipped.  If equipped standard 

with  downstream  injection,  adjust  concentration 
level  by  turning  brass  collar  on  the  injector,  or  the 
knob on pump or control panel.  Read and follow all 
safety instructions on the detergent label.  
 

WATER  SUPPLY

:    An  adequate  water  supply  to 

the  pump  must  be  maintained  at  all  times.    If  the 

SYSTEM INFORMATION   

 

 

 

 

 

 

Содержание HD series

Страница 1: ...S HP SERIES HX SERIES SS SERIES SC SERIES SCU SERIES IMPORTANT TO REDUCE RISK OR INJURY READ OPERATING INSTRUCTIONS CAREFULLY BEFORE USING Hydro Tek 04 2010 Easy Clean Systems 11337 Trade Center Drive 200 Rancho Cordova CA 95742 916 638 0828 800 292 EASY www EasyCleanSystems com ...

Страница 2: ...WASH WATER RECYCLE POWER WASHERS Cold Water Hot Water electric Self contained Skids Natural Gas Trailers HOSE REELS SURFACE CLEANERS ...

Страница 3: ...eating System 9 10 Coil Heat Exchanger System Diesel Fired Burner Pressure Delivery System 10 11 Discharge Hose Gun Wand Assembly Nozzles Accessories 11 12 Wet sandblaster turbo nozzle reels Hydro Twister Wastewater recovery TRAILERS 13 TROUBLESHOOTING GUIDE 14 15 BURNER TROUBLESHOOTING GUIDE 16 17 SERVICE MAINTENANCE INFORMATION 18 EXPLODED VIEW Enclosed TRAILER REGISTRATION CERTIFICATE OF ORIGIN...

Страница 4: ...r a local auto parts store Connect the battery cables and follow the operation instructions for starting Pressure Steamers are electric powered and will require an appropriate electric outlet or disconnect box and an electric plug that is rated for your machine s voltage and amperage and matches to your electrical socket Smaller machines are equipped with a ground fault interrupter on the electric...

Страница 5: ...warranty claim write to Hydro Tek Systems Inc 2353 Almond Ave Redlands CA 92374 Attn Technical Services Please enclose a copy of the dated purchase receipt and explain the nature of the defect ELECTRICAL PRECAUTIONS 1 Observe all State Local and National codes for the installation of your electrically powered washer 2 For a grounded product rated 250 volts single phase or less This product is prov...

Страница 6: ...ust vent at least 8 diameter to the outside through the van roof or though the side panel that is at least 10 in diameter and position this vent to avoid water dirt and debris collection No flammable liquids aerosols or flammable materials should be stored within 24 of the unit and should not be stored under the unit During refueling ALL ignition sources and switches should be OFF and there should...

Страница 7: ...ay gun until a constant stream of water comes out Purging works best with nozzle removed from wand and or dual wand in the low pressure mode 3 SELECT DESIRED NOZZLE Connect nozzle securely to spray wand If equipped close pressure adjusting knob on dual wand Hold gun firmly squeeze trigger for high pressure spray CAUTION Gun kicks back hold with both hands WARNING risk of explosion DO NOT spray fla...

Страница 8: ...g the broad spray nozzle works best to perform rinsing and delicate surface washing In areas where the cleaning is more difficult and in smaller areas such as cracks and holes use the narrow spray nozzles 0 or 15 degree Chemicals can be applied in a couple of different ways One way is with a hand spray pump The other is with the chemical system on the equipment either downstream or high pressure d...

Страница 9: ...g of 87 or higher in the engine fuel tank Do not use unapproved gasoline such as E20 or E85 ethanol blends Up to 15 MTBE methyl tertiary butyl ether or 10 ethanol is acceptable Any failures from use of these fuels will not be warranted Consult engine manual for proper oil type and capacity The engine manufacturer recommends a break in period of 25 hours at which time the engine oil and filter shou...

Страница 10: ...e is preset at the factory to govern the proper output pressure of your machine It will release the pressure of the pump back into the inlet if the trigger on the spray gun is released NEVER increase the set pressure on the unloader to exceed the specifications for your machine All hot water machines are equipped with a SAFETY PRESSURE RELIEF VALVE In the unlikely event that your unloader fails or...

Страница 11: ...cket around the outside of the heating area It is double wrapped with ceramic blanket insulation and a stainless steel cover The inside of the coil assembly can become covered with soot if the burner is out of adjustment or if it is fired by diesel fuel This can be cleaned by removing both end caps on the coil enclosure and brushing or spraying off debris or by adding a soot removal agent Part CB2...

Страница 12: ... stop when the trigger gun is released and is controlled through a high amperage contactor To help keep the battery fully charged and for safely cooling down the burner turn off the burner during the last minute of rinsing When leaving the machine unattended shut off burner and engine switch Replace 12 VDC battery regularly 2 year maximum interval on 12V burner systems to help ensure consistent pe...

Страница 13: ...igher temperature Up to 250 F The 40 nozzle spreads the water stream over a wide area to give you less impact for delicate surfaces OPTIONAL ACCESSORIES WET SANDBLASTER The wet sandblaster is a system that introduces sand or other media such as baking soda into the water stream for abrasive blasting It is especially effective for graffiti or paint removal Performance of the unit is directly relate...

Страница 14: ...ailable at Hydro Tek dealers HYDRO TWISTER Surface Cleaners The Hydro Twister is a flat surface cleaner that connects to a pressure washer and uses a spray bar rotating at a high speed within 1 of the ground It will clean concrete more consistent than an operator with a spray wand with less fatigue and 10 20 times faster Simply move the twister over the surface and watch a clean path appear behind...

Страница 15: ...n tires Check all bolts including the lug nuts for tightness and condition periodically Double check safely chain and wire harness before departing Check latch on coupler and adjust if required to fit your trailer ball properly Never tow without properly adjusted rear view mirrors brake actuators or lights Grease wheel bearings as required TRAILER MAINTENANCE SCHEDULE ITEM FUNCTION REQUIRED 3 MTH ...

Страница 16: ...m De scale coil for better water flow Remove spray nozzle and pull trigger to check auto start function Check mechanical function electrical signal to relay Pumping System Trigger gun leaks or will not shut off Debris in gun valve assembly Clean valve assembly or replace gun Pump runs but has low spray pressure Water turned off Nozzle is plugged or sized incorrectly Inlet chemical injection valve ...

Страница 17: ...k relieving water Excessive over pressurizing and system spikes Take in for system check Battery Battery keeps losing voltage For 12v systems Battery voltage low RPM too low Engine charging system faulty Electrodes misadjusted Fuel pump pressure too high Air band too far open Burner amp draw too high Have battery checked and load test charge if low and replace if necessary Allow water to cool 2 mi...

Страница 18: ...K BELT TENSION ADJUST IF NEEDED ADJUST ENGINE RPM TO RUN WITHIN SPEC VOLTAGE OUTPUT CHANGES WITH GENERATOR SPEED CHECK CAPACITOR FOR 16MFD ARC TERMINALS WITH SCREW DRIVER BEFORE TESTING IF ALL THESE TEST GOOD REPLACE GENERATOR NO DOES THE LIGHT ON THE BURNER SWITCH COME ON WHEN THE TRIGGER IS PULLED YES YES TURN THE THERMOSTAT FULLY CLOCKWISE CHECK FOR CONTINUITY REPLACE IF NO CONTINUITY CHECK FOR...

Страница 19: ...00 RPM FOR DIRECT DRIVE REPAIR CHARGING CIRCUIT AND OR REPLACE BATTERY IF NEEDED LOW VOLTAGE WILL AFFECT BURNER PERFORMANCE IS THERE FUEL VAPOR COMING OUT OF THE BURNER EXHAUST CHECK THE TRANSFORMER FOR SPARK CAUTION HIGH VOLTAGE CHECK ELECTRODE ADJUSTMENT AND AIR BAND ADJUSTMENT SEE BURNER SPEC SHEET FOR SETTING ELECTRODE GAP IMPORTANT CHECK ELECTRODES FOR CRACKS REPLACE FUEL NOZZLE REPLACE INSUL...

Страница 20: ...lug Maintenance 500 hours or 6 months Clean Fuel Tank s Annually Replace Fuel Lines Annually Pump Oil Inspect Daily Change After first 25 hours then every 6 months or 500 hours Axial pumps come filled with synthetic oil which does not require changing Clean Replace Burner Filter Monthly More often if fuel quality is poor Remove Burner Soot Annually Burner Adjustment Cleaning Annually De scale Coil...

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