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Maintenance and Servicing Manual

FAM 200 FluidAqua Mobil

HYDAC Filtertechnik GmbH

en

Page 11

IuW FAM200 3373093a en.doc

2007-09-25

2.3 Electrical

Hazards

•

Any work involving the power supply may only be done by a properly trained, certified
electrician.

•

Make sure to check the electrical equipment of the unit on a regular basis. Any loose
connections or damaged cables are to be remedied/replaced immediately.

•

If work to live components is required, a second individual is required who can switch off the
unit at the main switch as may prove necessary.

•

The prescribed adjustment, maintenance/servicing and inspection work is to be conducted in a
timely fashion.

•

All operating media is to be protected/isolated for the event that the unit is accidentally started
up.

•

The FAM is to be disconnected from the power supply and protected against being
inadvertently switched back on when performing any maintenance, servicing, inspection or
repair work.

•

Any screwed fittings which have been undone/removed are to be checked to see that they
have been properly resecured.

•

Always check the unit to see that it functions properly when performing maintenance and
servicing work.

2.4

Modifications to the FAM

•

Do not make any modifications (design modifications, extensions) to the FAM without the
approval of the manufacturer.

•

Any design modifications or extensions may not be made without HYDAC Filtertechnik GmbH’s
express prior written approval.

•

Immediately replace any machine components which are not in perfect condition.

•

Only use original (OEM) spare parts and consumables. When using non-OEM components it
cannot be ensured that they have been designed and manufactured so as to comply with
loading and safety requirements.

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Содержание FluidAqua Mobil FAM-200

Страница 1: ...FAM 200 FluidAqua Mobil Maintenance and Servicing Manual English Doc 3373093a 2007 08 20 Siemens PG ...

Страница 2: ... law Exclusion of Liability Every effort has been taken to ensure that the information provided herein is correct however errors cannot be precluded The information contained herein does not represent a commitment on the part of the authors Consequently no liability is assumed for any errors or deficiencies inherent in this document including consequential damage or loss The information provided h...

Страница 3: ...40 16 5 2 Changing the Air Filter 19 16 5 3 Checking and Cleaning the Level Switch of the Vacuum Pump 21 17 5 4 Replacing the Injection and Condensate Water Lines 21 18 5 5 Cleaning the Fins of the Water Cooler 21 18 5 6 Flushing and Cleaning the Vacuum Pump 21 19 5 7 Back flushing the Water Filter Assembly 23 22 5 8 Changing the Filter Element of the Suction Filter 2 23 5 8 1 Before Removing the ...

Страница 4: ... to the product as we attach considerable importance to keeping our products cutting edge Consequently there might be deviations in technical details illustrations and dimensions In these cases we go to every effort to keep your documentation current by sending you updates But we need your help Please make sure that you incorporate the updates in your documentation and that non current sections ar...

Страница 5: ...completely accurate or sufficient When making modifications or performing repair work to components affecting the safety of the product the product may not be put back into operation until it has been examined and released by a HYDAC representative Please notify us immediately of any modifications made to the product whether by you or a third party Warranty For the warranty provided by us please r...

Страница 6: ...tion heading is featured in the upper right corner of each page Product Page no Edition date of chapter section The documentation number edition and index are featured in the lower left corner of each page and on the cover sheet of the manual This information features the following format Documentation no Index BeWa Product 12345678a en The documentation no enables you to order another copy of the...

Страница 7: ...Aqua Mobil has been designed and constructed in accordance with the current state of the art and recognized safety regulations Nevertheless hazards may be posed to the life and limb of the individual using the unit or to third parties Risk of damage may be posed to the unit or other equipment and property The FAM is to be used as follows solely for its designated use exclusively in the assembly ca...

Страница 8: ...unit and use of the software Non adherence to these instructions may result in damage to the immediate surroundings or cause the unit software to malfunction or discontinue operation This symbol designates tips for usage and other particularly useful information Wear protective eyewear Suitable approved protective eyegear safety goggles must be worn when working with cleaning tools agents or compr...

Страница 9: ...ent of valves pumps etc If this hazard cannot be precluded precautionary safety measures are to be taken e g by propping or securing the unit Components and assemblies of the unit aren t to be removed unless the individual charged with this work has the requisite expertise to complete the task in a proper safe manner In cases of doubt be sure to contact the manufacturer for information or speciali...

Страница 10: ...the event that safety equipment needs to be removed during maintenance cleaning or repair work be sure to install the equipment back in place and check that it is perfect working order when work is completed 2 2 Training and Instruction of Personnel The FAM may only be operated by properly trained and instructed personnel The areas of responsibility of your staff must be established in a clear cut...

Страница 11: ...tarted up The FAM is to be disconnected from the power supply and protected against being inadvertently switched back on when performing any maintenance servicing inspection or repair work Any screwed fittings which have been undone removed are to be checked to see that they have been properly resecured Always check the unit to see that it functions properly when performing maintenance and servici...

Страница 12: ...Event of an Emergency In the event of an emergency turn the main switch by 90 in a counter clockwise direction to shut down the entire unit Normal pressure is restored in the vacuum column after approx one minute Main Switch HYDAC Filtertechnik GmbH en Page 12 IuW FAM200 3373093a en doc 2007 09 25 ...

Страница 13: ...ed with the unit See section Every 24 hrs day Every 500 hrs month Every 3000 hrs six months Every 6000 hrs year FAM 200 general Conduct a visual check for leakage X Check the screwed fittings to ensure they are properly secured if necessary tighten them X Check the measurement and instrumentation system vacuum pressure gauge back pressure gauge at the fluid filter X Conduct function testing of the...

Страница 14: ...l mist separator Change the filter element of the oil mist separator 35 5 12 X Electrical work Check the cable glands for damage if necessary replace them X Take a measurement of the current consumption of all motors and compare the values obtained with the rating plate X Perform a electrical safety check in accordance with DIN VDE 0702 or relevant national regulations X Function testing Function ...

Страница 15: ...er pump gear pump assembly 9 Check valve 29 Float switch leak sensor 10 Fine filter 31 Ball valve drainage fine filter housing 11 Filter clogging indicator 32 Check valve 12 Check valve 33 Backpressure pressure gauge red green 13 Ball valve drainage vacuum column 34 Solenoid valve drainage vacuum pump 14 15 16 Level sensor vacuum column 35 Oil mist separator 17 Vacuum pressure gauge 36 Vacuum suct...

Страница 16: ...acuum column has dropped to normal ambient pressure Secure the unit from being inadvertently switched back on 5 1 Function Test of the Fault LED 40 Steps Switch the FAM ON at the main switch A lamp test is automatically conducted when switching the unit on during which the fault LED lights up briefly 5 2 Changing the Air Filter 19 You need Air filter for stock no see Replacement Parts List Steps T...

Страница 17: ...ull out the level switch Remove the 4 retaining screws then pull out the level sensor Check the level switch for dirt build up and damage If necessary clean it Check the function of the float switch es at the inputs of the PLC See picture below The main switch of the FAM has to be in the ON position Reassemble components in reverse order 0 3 4 0 3 4 0 3 4 I 1 on off HYDAC Filtertechnik GmbH en Pag...

Страница 18: ...then replace the filters Remove the blue paneling Remove the guard Remove the injection water line and replace it Remove the condensate water line and replace it Reassemble components in reverse order After switching the unit back on slowly fill ca one liter of water in the waste air nozzle and observe the water filter and hoses The movement of water in the hoses and filters has to be visible 5 5 ...

Страница 19: ...mpressed air VacuCleaner for stock no see Replacement Parts List FAM 200 4 liters Measuring receptacle 5 liters Funnel Hot water ideally 60 65 C FAM 200 ca 80 liters Philips head screwdrivers PH 2 PH 3 Slotted screwdriver 0 6x4 5x100 Face pin spanner wrench 3 11 60 for stock no see Replacement Parts List Steps Drain the vacuum pump via the manual drain line Remove the blue paneling HYDAC Filtertec...

Страница 20: ...oler 1 Open the hose clamp of the forward flow hose Pull off the forward flow hose 1 off the nozzle Open the hose clamp of the return flow line on the pump at the front and pull the return flow line off the bend Carefully blow out the return flow line with compressed air see direction of arrow HYDAC Filtertechnik GmbH en Page 20 IuW FAM200 3373093a en doc 2007 09 25 ...

Страница 21: ... Instructions Set the vacuum pressure via the choker valve to ca 250 mbar abs After 5 minutes capture ca 2 liters of the cleaning fluid in the measuring receptacle via the drain line Remove the covering of the outlet nozzle A and carefully fill the captured cleaning fluid in the outlet nozzle A A B Capture ca 4 liters of the cleaning fluid in the measuring receptacle via the drain line Remove the ...

Страница 22: ... Water Filter Assembly 23 You need Collection receptacle 25 liters Steps An inlet pressure of a minimum of 1 5 bar is needed for back flushing Place the collection receptacle 25 liters underneath Open the ball valve by turning the back flush knob until it will go no further The I mark has to be in a vertical position Start up the back flushing system Filtered water can also be removed during back ...

Страница 23: ...chanical damage taking a good look at the sealing surfaces and the threading in particular Check the O rings and gaskets If necessary replace them Dirt contamination or incomplete depressurization during disassembly can result in the filter bowl screw thread being stripped Filter elements are to be disposed of in an environmentally safe manner 5 8 3 Replacing Reinstalling the Filter Element Wet th...

Страница 24: ...housing Carefully open the air vent plug in the cover using a size 10 mm Allen wrench The plug contains an air vent slit don t unscrew it completely Open the drainage valve on the dirt side and capture any exiting fluid make sure to adhere to occupational safety and environmental protection rules and regulations Close the drainage valve when fluid ceases to exit Undo the quick action fastener betw...

Страница 25: ...ents in place The two middle elements do not require securing Lightly tighten all the star knobs A by hand A B Clean the sealing surfaces on the housing Check the O ring for visible signs of damage and if necessary replace it Wet the O ring with hydraulic fluid and insert it Clean the sealing surfaces on the cover Replace the cover and center it Tighten the quick action fastener using a size 13 mm...

Страница 26: ... plug Remove the cover including the level sensor Hook the cover onto the vacuum column as shown in the picture to the left Check level sensor for dirt build up if necessary clean it Check the function of the level sensor at the inputs of the PLC Slide the float switches by hand The main switch of the FAM has to be in the ON position See picture below 3 4 5 3 4 5 I 0 I 0 on off HYDAC Filtertechnik...

Страница 27: ...ump Oil is retained in the oil mist separator by a filter element collecting in the separator bowl where it is continuously suctioned off and conveyed back into the vacuum column The filter element for stock no see Replacement Parts List is to be replaced on a regular basis in accordance with the maintenance schedule A B Steps Shut down automatic mode of the FAM via the display Wait ca 1 minute un...

Страница 28: ...and secure it in place in the bayonet fastener by turning it in a clockwise direction by 1 8 of a revolution The FAM can now be switched back on 6 Accessories Spare Parts List Only original parts and accessories may be used in order to ensure proper trouble free operation of the unit When ordering parts make sure to always indicate the power unit designation type stock no factory no year of manufa...

Страница 29: ...sion Filter Systems Unit Filtersysteme hydac com Phone 49 0 6897 509 757 Fax 49 0 6897 509 846 Conducting the inspection and maintenance work detailed here on a regular basis is a prerequisite for long service life and trouble free reliable operation of your FluidAqua Mobil Our HYDAC Servicenter offers you these services within an agreed timeframe and at fixed rates HYDAC Servicenter Service hydac...

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